 Responsible to prepare new project plan for new product industrial machine, including time lines and resource plan as required.  Responsible for complete new product development activities like grinding machine casting design, jig & fixture.BOMs, Sample development, pilot lot submission and techno commercial discussions etc. Ensure documentation of process flow for all new products. Work in close Co-ordination with customers understanding the requirements and identifying/suggesting appropriate improvements etc., Ensure prototypes are developed on scheduled and within budgets. Support Pilot production of new products partner with quality in ensuring rigorous new product testing to meet customer specifications. Facilitate the feasibility study with marketing team/management for RFQs. Track metric with respect to the new product development timelines etc., Responsible for conducting feasibility study for casting & machining drawing. Responsible for organizing CFT meeting at every stage of the project and keep records of the same. Responsible for raising internal and external engineering change note (E.O). Responsible for casting simulation, interpretation of results and corrective actions in design and development.  Responsible procuring of materials for product development as per the design process.  Responsible for vendor development for casting and machining products. Responsible for APQP & PPAP & (GD & T) documentation.  Responsible for implementing Quality Management Systems functions.  Responsible for setting up systems for archiving cataloguing of the all products developed.  Responsible for conducting the trail run based on the customer requirements with all documents. Responsible for Grinding machine testing with final dispatch (PDI) including machine manual documents.

 Responsible to prepare new project plan for new products sheet metal, machining & automation products manufacturing as required time line. Responsible for new product development in sheet metal (sub-assemblies) and machining core engineering identifying. NC Programming for machining tool, die, punch and Jig &fixtures manufacturing etc..,  Responsible for pilot run product development same as customer specifications. Budget planning. Proto-type builds. Tooling development & maintenance.  APQP, PPAP Build report. Responsible for NPD projects, process for all categories & accountable for timely delivery & excellent quality  Responsible for stamping & fabrication line set -up in 2wheelers robotic welding assembly. Responsible for developing in cell welding for two wheeler frames manufacturing using by robotic welding.  Responsible for raw materials planning for processing vendor outsourcing & quality parts development.  Responsible for productivity improvement for stamping parts, frames fabrication using Lean concept.  Responsible for manufacturing aids developing jigs & fixture & gauges & (GD & T) standards. Responsible for Production launch, corrective action and feedback assessment & validation. Responsible for trail conducting with customer requirements meeting with specifications and dispatch (PDI).

 Responsible for new project plan for new product development in cnc machining for PED dept. plan as required.  Responsible for complete new product development activities like aluminium pressure die casting design,Jig & fixture for oil / water pumps for production feasibility. Responsible for designing assembly line for oil pump / water pumps and mould making to HYUNDAI. Responsible for machined precision components like casting & forging, fuel filters & sub-assemblies, transmission, fuel injection, steering & chassis for passenger commercial vehicles. Responsible for able to compile technical reviews/presentation for RFQs, proposed alternates to facilitate cost effective manufacturing.Evaluation and selection of suppliers for process development, estimation of cost finalising and cost reduction for casting and maintenance for gravity die casting & PDC. Led in-house machine shop operations including execution, planning, production, quality & maintenance.Responsible for Machine selection for machining parts development in-house and suppliers, mapping/ time study/ process inspection & clearance to be done.Having exposure to various manufacturing process, machining,tooling,material grades, project management,Heat treatment and other special process.Responsible for review and approval of quality documents like SOP, process flow, control plan and Lean manufacturing, APQP & PPAP & RCA.Experienced in estimation of cycle time considering optimum machining parameters machining and selection of machine tools for improving production, reporting documentation, team management & quality operation.Responsible for cnc programming for VMC for trail taken and task achievement. Supervise the regular preventive maint. of cnc machine shop and enhance quality by using improved toolings.Our major customers Daimler India (passenger cars), light trucks & SUV-Mahindra & Mahindra-Chennai.Responsible for oil / water pumps Testing with dispatch plan as time line.

 Responsible for Designing NX-CAD BIW welding fixtures for an automotive industry (OEM). Working in Pre-production operation (PPO) with 15 member’s core team.  Responsible for prepare the drawing as customer’s requirement for HONDA/ FORD/GM/NISSAN/HYUNDAI. Responsible for Identify and establish the documents procedure whenever there is a new business establishment. Responsible Manage design for manufacturing assembly (DFMA) for welding fixtures.  Responsible for Identify and facilitate various continuous improvements. Responsible for Interact with the various issues manufacturing process at vendor side.  Responsible for NC program & CNC program generation. Delivery as per customer schedule with quality of documents with (PDI).

 Responsible for production planning control (PPC) for automotive industries.  Responsible for organisation by improving awareness among employees with requisite core quality function tools i.e. Process Flow Diagram (PFD).  Responsible for Process design from conceptual stage, Jig, fixture & Gauges. Developing new vendors for machining parts and has experience in special processes, such as surface. Heat treatment, which enables timely manufacturing and delivery of precision machined components.  Responsible for developed the new product development (NPD) process/RFQs. Facilitate guide to implementation related requirements from quality management system. Support organisations to develop their supplier’s inline to quality. Responsible for implement the new process like machining,cutting tools based on the components. Designing the 3D part model for an automotive and pump industries and calculate the costing of time & estimation.  Experienced in cnc machine operating, programming & part setting. Prepare the production / process data sheet & dispatch (PDI).

 Designing the part modeling (3d) from 2D drawings. Proto-type development  Team lead all the design and manufacturing process. Developing analyse and recommend the issues raise during execution of process through various RCA analysis (e.g. Fishbone) method. Develop the organisation to prepare process control charts & improve process and product performance.  Support/facilitate to prepare business plan, production development and quality policy etc., Responsible for Jig / fixtures for new product development for cnc machining.  Conduct pre-production review meeting with CFT before sample production. RFQs preparation for product development & dispatch plan (PDI).

 Drawing study for process design.  RFQs CNC- tool gripping for mass production turning, milling for tool & die machining.  CNC part program generation.  Facilitate through management information system on frequent basis. Problem solving Customers & vendors. Prepare the production process, scheduling, routing, dispatching & follow up. Organizing manpower resource for smooth production. CNC machine operating and maintenance.  5’s Implementation.