Kaushal Shetty Email & Phone Number

Melbourne, Victoria, Australia

Brisbane, Queensland, Australia

Melbourne, Victoria, Australia

Bengaluru, Karnataka, India

● Validated application of automotive quality techniques i.e., PFMEA, SPC, MSA, and screened 18 PPAP documents.● Conducted analysis on Failure Mode and Effects Analysis (FMEA) to mitigate the issue of frequent failures and devise customized solutions for clients.● Liaised with a team of 10 to effectuate supplier training program, familiarised suppliers about manufactured parts & resolved production issues to ensure best quality. ● Assist suppliers in carrying out continuous improvement activities.● Successfully applied Lean Manufacturing / Six Sigma methodologies to improve the layout and production methods to improve the efficiency by 30%● Enhanced First Time Through Percentage (FTT) by 75% through production trials, measurement system analysis, and Statistical Process Control (SPC) strategies● Worked in cross-functional teams i.e., design, production, and sales to administer value analysis and product engineering.● Diagnosed CAPA and 8D report for implementation of corrective actions & audited supplier selection for new products.

Bengaluru, Karnataka, India

● Tabulated and analyzed data to prepare CAPA/ICAR/PCAR ● Performed internal audits and supplied products to ensure they met customer requirements.● Devised Work Instruction (WI) / SOP for smooth production● Provided training to machine operators about the new equipment, processes, and new product.● Executed impactful process improvement plans using Six Sigma, Lean Manufacturing, 5S, and SPC.● Performed Root Cause Analysis using 8D & 7QC tools to successfully mitigate the repeated issues.● Reviewed and inspected newly developed parts for approval of the first batch of supply through measuring instruments.● Assisted the Production team to ensure the ISO 9001 is implemented properly.

Master Of Engineering - Meng, Manufacturing Engineering

Bachelor Of Engineering (B.E), Mechanical Engineering