Manufacturing Operations Specialist
Flat Rock, Michigan, United States
Provided IT support, software design and network design services to Mazda Motors where the Mazda MX-6 and the Ford Probe were produced. Helped form their Ford-merged IT group (Mazda Systems Services) that supported vehicle assembly operations. This included a variety of projects from pulling fiber optic cable on the plant floor, configuring routers and switches. Wrote scripts and software to achieve compliance or improve vehicle quality. Was then hired into Mazda Systems Services, reporting to the plant manager.The game-changer during the Mazda era was QMIS (Quality Management Info System), an assembly line voice-recognition project, co-built with Allen Bradley/Rockwell Automation, that replaced pens and clipboards with a belt-worn, data collection, voice input system. This project reduced QC turn-around time from 2 shifts to 5 minutes. QMIS was nominated to the Smithsonian Computerworld Awards where it placed in the top three in the factory floor automation division.Was invited up the road to the Ford Woodhaven Stamping plant to help them route production counts from a mainframe to alphanumeric pagers. This allowed management to react to quality issues in minutes, not hours. Long before the term "texting" was coined, a trend was started that put 4000+ alpha-pagers into the Ford plants to broadcast production states.