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Electrical engineer (P.Eng.) and technical manager with expertise in electronics, power systems, and alternative energy.
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Senior Director, Systems EngineeringForm Energy Nov 2023 - PresentSomerville, Massachusetts, Us -
Director, Electrical SystemsForm Energy Mar 2022 - Dec 2023Somerville, Massachusetts, Us -
Systems ArchitectForm Energy Sep 2020 - Mar 2022Somerville, Massachusetts, Us -
Co-Founder / Board MemberOptimize Infrastructure Sep 2019 - PresentSan Francisco, Ca, Us -
Director Of EngineeringEguana Technologies Jan 2019 - Sep 2020Calgary, Alberta, CaI led the R&D team at Eguana Technologies, a provider of integrated battery energy storage products for residential and commercial applications. My main responsibilities included:- Definition of product requirements and system architecture for new energy storage solutions- Creation of product roadmaps based on customer needs and industry feedback- Management of an R&D team spanning electronics/electrical, mechanical, and software development- Execution of product development work against project plans and schedules- Coordinating new product releases with sales, operations, and product management teams -
Product Design EngineerEguana Technologies Nov 2015 - Jan 2019Calgary, Alberta, CaIn my role on the R&D team at Eguana, I focused on power circuit design, product architecture, and applications of energy storage technologies. In each of these areas, I implemented innovative approaches to improve product functionality, reduce costs, and meet customer needs.My main responsibilities included:- Development of product platforms and roadmaps- Performance evaluations of power converters and integrated solutions- Protocol development for faults and data logging- Design and analysis of safety circuitry and algorithms used in inverters- Problem solving related to customer applications and installations- Component qualification and vendor production ramps- Certification of system components, software changes, and new products -
Solar Performance Engineering ConsultantAerotek Jun 2015 - May 2016Hanover, Maryland, UsI executed project-based performance analyses for solar photovoltaic power plants and new utility-scale products. These efforts were used to improve the accuracy of predictive models, inform product development decisions, and identify specific problems that impact energy production. I strived to provide impartial and highly detailed assessments to help my clients reduce the risk of developing, commissioning, and operating solar assets. My main activities included:- Data extraction and processing from on-site SCADA systems- Systematic comparisons of measured electrical data to predictive models- Statistical analyses of power flow and conversion losses (modules to point of AC grid interconnection)- Root cause analyses for photovoltaic and solar resource modeling discrepancies- Energy production assessments for performance guarantee benchmarking- Deep-dive investigations on specific technical topics (e.g., tracking accuracy, response ofmodule power electronics, impacts of inverter topologies, and panel soiling rates) -
Principal Engineer & Manager, Performance And Electrical Team (Lead)Sunpower Corporation Jan 2013 - Apr 2015Richmond, California, UsI managed the Performance and Electrical Team in Ground Products, which is responsible for designing, developing, and deploying products for large-scale (>100MW) solar photovoltaic power plants. I was actively involved in engineering and technical problem solving related to tracker controllers, power collection circuitry, protection electronics (bypass diodes and other module electronics), and performance modeling.Direct technical responsibilities:- Researched and identified promising solar cell, optical, and power electronic technologies for new product development and acquisition opportunities- Executed power plant performance tests, analyzed data, and reported results to customers- Evaluated inverter topologies and generated specifications to support new products- Developed a method to extract loss mechanisms from the solar cell to the inverter- Optimized performance models through experimental methods and power plant data mining- Developed hardware, automation, and processes for in-line cell and receiver testing metrology- Coordinated efforts to improve uptime, yield, and throughput during manufacturing builds- Contributed to the electrical system designs for power plants deployed in China and the USA- Troubleshot and rectified problems related to inverters, tracker controllers, and SCADA systemsManagerial responsibilities:- Managed schedules, BOM costs, program budgets, and resource allocation- Guided development for tracking sensors, algorithms, firmware, and UI software- Created the product requirement definitions for new programs- Managed the certification of tracker components (UL, IEC)- Coordinated regular technical reviews with employees and management regarding project direction, product functionality, and areas of risk- Managed the qualification and reliability testing requirements for new products -
Senior Staff Engineer, Ground Products GroupSunpower Corporation Oct 2008 - Jan 2013Richmond, California, UsI worked with an interdisciplinary engineering team to invent and develop a low-concentrating photovoltaic (LCPV) technology for power plant applications called the C7 Tracker. This involved robust material, optical, electrical, thermal, and mechanical solutions to enable a 25 year product warranty in harsh environments.Key Deliverables:- Executed on product development through a phased approach from conceptualization to release- Conducted FMEA studies to inform qualification and reliability requirements- Executed qualification testing of electronics, solar cells, and material systems- Studied the impacts of shading effects throughout the system through models and experiments- Developed a patented electronic protection circuit configuration to mitigate shading effects- Designed and developed a thin electronics package for in-laminate (receiver) applications- Helped drive certification for the C7 receivers and tracking system- Developed processes and automation for an aggressive production ramp-up in the Philippines- Developed multi-sun flash testing capabilities to inform solar cell and module designs- Developed product testing systems for in-line metrology- Characterized system prototypes to inform development strategies and performance models- Designed, developed, and qualified electrical components used in panels and systems (j-boxes, combiner boxes, wiring configurations, power collection topologies)- Customized inverter requirements for system compatibility- Optimized inverter power point tracking algorithms to maximize energy production- Executed comprehensive performance model accuracy assessments- Qualified and managed vendors in Germany, Japan, Singapore, China, and the USA -
Electrical EngineerMorgan Solar Inc. Mar 2008 - Oct 2008Toronto, On, CaI was involved in the design of a concentrating photovoltaic (CPV) module, which required me to innovate and work closely with engineers on electrical, mechanical, and optical subsystems.- Contributed to the electrical and optical subsystem designs- Established and qualified equipment for electrical testing and module performance monitoring- Researched components and negotiated with vendors to minimize system cost -
Masc Candidate, StudentUniversity Of Toronto Aug 2006 - Mar 2008Toronto, Ontario, CaThrough my advanced coursework and research, I obtained a thorough understanding of modern semiconductor, photonics, and optoelectronic device concepts. My thesis project on nanoscale photovoltaic materials gave me in-depth exposure to all phases of device development, including fabrication, characterization, and optimization. - Made major contributions in colloidal quantum dot photovoltaic devices- Carried out experiments in the pursuit of optimizing device performance- Ran optimization experiments on ligand exchanges, film deposition, and electrode deposition- Developed new characterization techniques to better understand the principles of operation, including CELIV and time-of-flight- Used many other techniques to help draw experimental conclusions, including SEM/TEM, spectrophotometry, AFM, and EQE -
Research AssistantUniversity Of Calgary May 2006 - Aug 2006Calgary, Alberta, CaAfter graduation, I supported the development of a finite-difference time-domain (FDTD) algorithm to simulate electromagnetic wave sources.- Optimized the functionality MATLAB scripts capturing the FDTD embodiments of Maxwell's equations - Troubleshot performance and identified bugs based on known mathematical responses -
Engineering InternAbb May 2004 - May 2005Zurich, Zh, ChAt ABB Corporate Research, I worked on the testing and qualification of a new high voltage capacitor product (DryQ) for power factor correction applications.- Performed accelerated stress tests to inform design risks- Setup and operated a metrology system for real-time data monitoring- Performed root cause failure analyses used to improve product design -
Field Service RepresentativeMagna Iv Engineering May 2003 - Sep 2003Edmonton, Alberta, CaAs a summer intern, I worked with a team to test, maintain, and repair high voltage electrical components. This required me to work closely with power delivery circuits and to become familiar with many electrical and mechanical components.- Performed testing and inspection of power systems in commercial and industrial facilities- Maintained and repaired power systems components (relays, circuit breakers, transformers)
Keith Johnston Skills
Keith Johnston Education Details
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University Of TorontoElectrical Engineering -
University Of CalgaryElectrical Engineering
Frequently Asked Questions about Keith Johnston
What company does Keith Johnston work for?
Keith Johnston works for Form Energy
What is Keith Johnston's role at the current company?
Keith Johnston's current role is Engineering Director at Form Energy.
What is Keith Johnston's email address?
Keith Johnston's email address is kj****@****rgy.com
What schools did Keith Johnston attend?
Keith Johnston attended University Of Toronto, University Of Calgary.
What skills is Keith Johnston known for?
Keith Johnston has skills like Recruiting, Leadership, Customer Service, Technical Recruiting, Networking, Sourcing, Staffing Services, Applicant Tracking Systems, Management, Talent Acquisition, Human Resources, Microsoft Office.
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