Oversaw the mechanical construction of the Fertilizer plant. Supervised the general plant operations. Investigated and troubleshot plant/process problems. Assessed safety and environmental issues and maintained compliance with health and safety legislation. Liaised with installation, Project engineers and Specialist. Ensured the safe operations of plant units by controlling the equipment parameters within the normal operating range and by taking necessary actions.Maintained compliances to all safety rules and regulations for general process and personnel.Performed startup, safe shutdown, and emergency shutdown procedures for the plant as well as resolving and debugging plant issues and anomalies successfully.Conducted the pre-commissioning and commissioning of high-pressure steam boilers and the total steam network of ammonia plant.Handled and monitored the operations of Turbines, Compressors, Pumps, Boilers, Heat exchangers, Blowers, Vessels, and Reactors for effective and efficient performance.Participated in HAZOP and HSE studies.Coached newly hired employees and interns while observing their progress.

 Had intensive training in Ammonia plant using Haldor Topsoe technology, Urea plant (Snamprogetti Process), CO2 Removal Section using BASF Technology and Offsite plant trainings including Nitrogen Generation Plant, Raw Water treatment plant, Gas Turbines for power generation, Cooling Water Towers, and Effluent Water Treatment Plant. Learnt proper reading and interpretations of Piping and Instrumentation Drawings (P&ID), Process Flow Diagram (PFD), Operating Procedures and Technical manuals. Participated in General Annual Maintenance, Plant shut down and start up procedures included for Heat exchangers, Pumps, Compressors, Steam turbines, Auxiliary boilers, Furnace, Reactors and Catalyst replacement. Studied Energy utilization and integration of the entire complex. Investigated and resolved plant issues, as well as offered prompt technical solutions to plant problems to minimize plant downtime. Developed skills and capabilities in innovation, cognition, and analysis.

Production and Analysis of Pharmaceuticals

Production of Polyethylene terephthalate (PET) and general water purification, production and packaging process.