Kevin Johnsrud Email & Phone Number

New York City Metropolitan Area

Englishtown, Nj

• Responsible for on-track safety of all media personnel during drifting events• Organized and set guidelines and standards for over 250 different media personnel per season• Produced photos and videos for social media marketing using film and digital cameras

Greater New York City Area

Yonkers, Ny

• Created innovative designs to meet new product design specifications using Solidworks 3D CAD software• Managed workflow of components through design, manufacturing, quality, and testing• Implemented process controls to ensure reliable production of prototype samples• Worked directly with in house manufacturing to assess DFM concerns and deliverables deadlines• Produced comprehensive manufacturing and inspection drawings utilizing GD&T • Analyzed high stress fatigue interactions using high speed video acquisition and motion tracking software• Assembled and performed test procedures for each design iteration while documenting results, issues, and failures• Led weekly design review meetings detailing engineering changes, goals, and production timelines • Utilized Solidworks FEA and Motion Simulation software to digitally evaluate design changes before prototyping• Rapid prototyped components for expedited testing including machined components, wire EDM, and 3D printing • Identified potential issues in development process and generated solutions for continuous improvement

Colmar, Pa

• Worked in multi-discipline team tasked with designing, developing, and producing parts for the automotive aftermarket using a variety of manufacturing techniques • Managed the engineering requirements for multiple concurrent projects and product lines with varying demands from graded fasteners to radiator cooling fans• Reverse engineered parts using 3D modeling, benchmarking, and rapid prototyping to create design specifications and drawings for manufacturing• Wrote and performed test procedures to evaluate preproduction samples to meet SAE, FMVSS, or ASME standards • Performed root cause analysis on defective samples to determine failure mode and solution• Communicated directly with international suppliers on a daily basis • Carried out dimensional and performance evaluations of parts using portable CMM, on-vehicle, and bench testing• Developed door lock latch actuators which incorporate electric motors and complex linkages as well as electronic signals to identify the opened/closed status of the lock and latch • Designed variable valve timing solenoids which utilize PWM (Pulse Width Modulation) control to adjust vehicle ignition timing based off oil pressure and load, to guide engine power for fuel efficiency• Created design specifications for air door actuators that integrate various feedback methods, stepper motors, and gear assemblies to control air recirculation in the car cabin, as well as blending of hot and cold air• Developed consolidation method for over 800 radiator fan assemblies, which included inspecting and cataloging the dimensional and performance characteristics of shrouds, motors, blades, relays, and modules• Reverse engineered windshield washer spray nozzles and developed test procedure to meet OEM requirements

Greater New York City Area

• Designed and developed camera support and linear motion rigging systems for film and video production • Used 3D CAD software to create parts and assemblies focused on manufacturability • Collaborated with filmmakers, engineers, and machinists to generate innovative ideas and solutions to problems • Led individual projects from conception through to production

Lewistown, Pa

• Worked in the Ultrasonic Applications Laboratory• Analyzed and modeled hand held testing device using 3D modeling• Assessed and redesigned alpha prototype ultrasonic array carrier for international client• Created training and marketing e‐learning programs for composite material testing device• Developed and documented assembly and maintenance procedures for testing device

Colmar, Pa

Summer Internships 2009 and 2010• Collaborated with the Quality Engineering Team focused on defective return items while establishing CostRecovery Program• Inspected all returned safety items for manufacturing flaws and participated in field testing• Developed identification system for the Defect Return Team to properly identify window regulator vendors• Organized, inventoried, and established database, numbering, and tracking system for all Original Equipmentwindow regulator and window lift motor libraries• Evaluated, cataloged, and organized Original Equipment failure samples• Handled unknown part identification