Kevin Johny Email & Phone Number

Hamilton, Ontario, Canada

Mississauga, Ontario, Canada

Kerala, India

• Led the team in implementing an Energy Management system to receive ISO 50001-2011 certification.• Led the Energy conservation and reduction activities and achieved yearly reduction of specific steam consumption with a savings of Rs.1 Cr. • Led the teams to implement Environmental management system (ISO 14001), and Safety Management system (ISO 45001)• Led safety management activities in the Engineering department and successfully completed Hazard Investigation and Risk assessment… Show more • Led the team in implementing an Energy Management system to receive ISO 50001-2011 certification.• Led the Energy conservation and reduction activities and achieved yearly reduction of specific steam consumption with a savings of Rs.1 Cr. • Led the teams to implement Environmental management system (ISO 14001), and Safety Management system (ISO 45001)• Led safety management activities in the Engineering department and successfully completed Hazard Investigation and Risk assessment for implementing ISO-45001.• Responsible for determining and setting work norms for Long Term Settlement with Unionized Engineering workmen.• Analysis for Trouble shooting various processes and product defect related problems and finding and implanting solutions for the prevention of the same.• Effectively managed a team of 20 plus mechanics and also handled employee grievances • Team leader of various cross functional teams in implementing standards of the Apollo Manufacturing system. • Providing effective training for engineering workmen on various changes and improvements in production processes, new tooling and methods and • Implemented Kaizen methodology in the engineering department.• Developed unit manuals for training workmen regarding, skill development and tooling & methods of operation.• Prepared annual budgets based on the Profit Centre Concept. Show less

Tiruchirappalli, Tamil Nadu, India

- Ensure the Fuel savings in the plant by comparing kilograms of steam produced with kilograms of finished Tyre produced for every month. - Using SAP software, raising purchase requisitions of spares, transferring of spares to department sub store, breakdown notifications, preventive maintenance scheduling and execution, analysis of performance of machines is done systematically. - Routine maintenance inspections of equipment performed to identify and respond to problems in a timely… Show more - Ensure the Fuel savings in the plant by comparing kilograms of steam produced with kilograms of finished Tyre produced for every month. - Using SAP software, raising purchase requisitions of spares, transferring of spares to department sub store, breakdown notifications, preventive maintenance scheduling and execution, analysis of performance of machines is done systematically. - Routine maintenance inspections of equipment performed to identify and respond to problems in a timely manner, thus preventing breakdowns. - Breakdown maintenance of machines done assigning technical support team for the work and ensuring work completion without much production delays.- Provided solutions and fixed equipment malfunctioning, system faults - used root-cause-failure techniques, corrective actions, modifications and performed replacements and/or new installation. - Responsible for servicing controlling valves, pump, actuators and motors with failure analysis. - Authorized to verify and clear all bills of spares procured from vendors and extra works done by subcontractors. - Ensuring safety of the machines by interlock validations and frequent checking of safety equipment provided to ensure a safe working environment for the machine operators. Show less

Tiruchirappalli, Tamil Nadu, India

- Successfully completed machine development and process improvement projects.- Conducted Condition Monitoring and Preventive Maintenance of Mechanical , Hydraulic and Pneumatic machines. - Production and Maintenance scheduling and provide OJT(On the Job Training) to the employees.- To ensure work instructions , SOP , Safety and Quality polices are followed and practiced .- Supervised a workforce of 14 members , work scheduling , delegating and training .- Good… Show more - Successfully completed machine development and process improvement projects.- Conducted Condition Monitoring and Preventive Maintenance of Mechanical , Hydraulic and Pneumatic machines. - Production and Maintenance scheduling and provide OJT(On the Job Training) to the employees.- To ensure work instructions , SOP , Safety and Quality polices are followed and practiced .- Supervised a workforce of 14 members , work scheduling , delegating and training .- Good knowledge on Tyre curing presses , Boiler and Compressor.- Safety, OSHAS and ISO internal audits and documentation.- Projects on industrial automation and advanced maintenance strategies .- Tools and spare parts selection, handling and procurement , scheduling maintenance activities.- Carried out Root cause analysis, why-why analysis , Maintenance reports and FMEA analysis. Show less

Bachelor'S Degree, Mechanical Engineering

Activities and Societies: - Part of BasketBall team for the academic years 2009-2010

High School, Mathematical Biology

Activities and Societies: - The School head boy for the academic year 2005-2006. - Captain of Basket ball team during the academic year.