Kevin Pickrell

Kevin Pickrell Email and Phone Number

Consultant @ Raleigh, NC, US
Raleigh, NC, US
Kevin Pickrell's Location
Raleigh, North Carolina, United States, United States
Kevin Pickrell's Contact Details

Kevin Pickrell personal email

n/a
About Kevin Pickrell

Foundry Quality and Process Expert

Kevin Pickrell's Current Company Details
Self Employed

Self Employed

Consultant
Raleigh, NC, US
Kevin Pickrell Work Experience Details
  • Self Employed
    Consultant
    Self Employed
    Raleigh, Nc, Us
  • Norca Engineered Products
    Director Of Quality
    Norca Engineered Products Jun 2013 - Present
    Raleigh, North Carolina
    * Responsible for Global Quality of Castings, Forgings, Fabrications, and Machining * Directing a Quality Team of over 40 inspectors, Supervisors, Managers, and Other Personnel* Reporting Directly to the President* Creation of Business Systems to Insure and Monitor Quality* Creation and Implementation of GE Business Continuity Program* Auditing of International Overseas Foundry, Forge, and Machining Operations* Metallurgical Analysis of Defective Parts* GD&T Design Review of Casting and Forging Drawings
  • Dresser-Rand Corporation
    Senior Supplier Quality Engineer - Foundry & Forge
    Dresser-Rand Corporation Sep 2011 - Jun 2013
    Olean, New York
    * Technical lead for all major casting-related contracts* Detailed root cause analysis and corrective action for all casting major quality incidents * Development of all major casting suppliers* Development of 2 patented manufacturing processes* Created the assessment system for Dresser-Rand foundry supplier base
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  • Dresser-Rand Corporation
    Supervisor Metallurgical And Welding Engineering Teams
    Dresser-Rand Corporation Feb 2009 - Sep 2011
    United States
    * Managed all North American metallurgical and welding engineers (8 full time direct reports, 8 indirect reports)* Managed all metallurgical and welding root cause analysis investigations* Managed all metallurgical & welding Research and Development* Managed all contract and project support* Created and guided new metallurgical and welding process innovations* Maintained over 4000 metallurgical and welding specifications* Turned every metric positive within first 2 months all of which were trending negative* Managed Centers of Technical Excellence when Manager was absent* Program Manager for the 1000 bar Compressor Initiative (Multi-million dollar research involving over 50 engineers and outside companies) * Authored revised Global Root Cause Analysis policy for Dresser-Rand* Wrote Template for Technology Road Map process for all of Dresser-Rand* Created new process for evaluation of electrical run out for forged shafts* Cross-functional leader for numerous root cause analysis investigations* Mentor for Oracle/Kronos system* Wrote “Smart Capacity” for engineering capacity planning* Creation and guidance of new process innovations related to metallurgical processes* Twice recommended for the Dresser-Rand Global President's Award
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  • Aditech, Inc
    Technical Director
    Aditech, Inc Jan 2001 - Feb 2009
    * Management of a foundry consumable product line.* Supervision of staff to maintain sales, quality, and manufacturing.* Acting as main contact for foundry industry. * Auditing of foundries.* Responsible for developing all business in Canada and portions of the Midwest and Southern regions* Supervised 6 internal employees, 3 sales, 2 manufacturing, and one secretarial* Environmental consultationAccomplishments:* Negotiated joint venture agreements with both Ashland Chemical and Unimin Corp.* Created and implemented marketing plan for Aditech which increased sales from roughly$200,000 with a severe downward trend to over 1 million within the first 2 years.* Created, “Green Sand Sentinel” computer program for foundry manufacturing which wassold throughout the US and Canada* Created, “Seamless” computer program for seamlessly integrating manufacturing costs,distributor profitability, and customer incentives into a single cost model* Performed 40 foundry process audits presenting results to senior foundry staff* Coordinated all aspects of product trials at foundries* Main interface for customers, competitors, colleagues, and trade organizations* Improved formulation of product, conducted proving trials, and implemented change
  • Pechiney World Trade
    Technical Sales Engineer
    Pechiney World Trade Mar 2000 - Oct 2000
    Technical sales and marketing of custom-made ferroalloys to the US and Canada.Accomplishments:* Sales representative for ferroalloy supplier* Coordinated Pechiney Machinability Project* Team Leader for Pechiney Campus Manager Program* Created computer program for simultaneous analysis of data with multiple variable sets* Conducted numerous trials of ferroalloy materials in foundries
  • Iron Casting Research Institute
    Staff Engineer
    Iron Casting Research Institute Feb 1994 - Mar 2000
    Columbus, Ohio
    * Consulting for foundries around the US and Canada with presentations at national trade show * Main areas of responsibility included molding, metallurgy, refractories, tensile testing,defect analysis, environmental, health, and safety.; Performed over 250 plant audits and presented reports to senior staff* Coordination of Technical Meetings for our member foundries* Co-coordinated 6 Operator’s Meetings* Created 5 separate manufacturing surveys* Created 3 special proprietary projects* Created over 30 bi-monthly manufacturing articles for industry newsletter* Authored over 300 technical drawings for process improvement* Special physical modeling of gating systems
  • Foseco Metallurgical
    Product Specialist
    Foseco Metallurgical May 1991 - Feb 1994
    Management of two foundry consumable products including marketing, advertising,product testing, troubleshooting, and product development.* Technically supporting other product lines in the Foseco foundry product family.; Increased sales volume from 2 million to over 3 million dollars.* Managed 1.9 million dollars in sales on shell pouring up product line* Created new designs for refractory ladle liners and shell pouring cups* Lead cost reduction team (TQM) which saved over 1/2 million dollars per year* Lead tooling redesign team (TQM)* Indirect management of 10 employees from quality, manufacturing, marketing, andproduct development.* Created new geometries of ladle refractories* Successfully determined root cause for exploding tiles and implemented permanentcorrective actions
  • Armco Steel
    Research Engineer
    Armco Steel Jan 1990 - May 1991
    Water modeling of proprietary process for cleaning steel; Coordinated water modeling research* Presented results to senior engineering staff at Armco Steel* Managed 2 other engineers

Kevin Pickrell Skills

Foundry Business Management Computer Programming Metallurgy Tqm Root Cause Analysis Management Lean Manufacturing Foundry Management Supplier Quality Apqp Fmea Programming Manufacturing Cast Manufacturing Engineering Six Sigma Quality Assurance Engineering Forging Welding Cross Functional Team Leadership Iso Materials Data Analysis Steel Quality Management Metal Fabrication Machining Training Materials Science Process Improvement Troubleshooting Spc Casting Manufacturing Operations Management Competitive Analysis Failure Analysis Leadership Process Engineering Heat Treatment Value Stream Mapping Ppap Continuous Improvement Quality System Quality Auditing Machine Tools Product Development Kaizen Metals

Kevin Pickrell Education Details

Frequently Asked Questions about Kevin Pickrell

What company does Kevin Pickrell work for?

Kevin Pickrell works for Self Employed

What is Kevin Pickrell's role at the current company?

Kevin Pickrell's current role is Consultant.

What is Kevin Pickrell's email address?

Kevin Pickrell's email address is pi****@****msn.com

What schools did Kevin Pickrell attend?

Kevin Pickrell attended The Ohio State University.

What skills is Kevin Pickrell known for?

Kevin Pickrell has skills like Foundry, Business Management, Computer Programming, Metallurgy, Tqm, Root Cause Analysis, Management, Lean Manufacturing, Foundry Management, Supplier Quality, Apqp, Fmea.

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