- Working as Reliability Centered Maintenance Engineer in ُEthydco plant. Performing criticality ranking and Failure Mode and Effect Analysis for mechanical equipment, and developing maintenance strategies for these equipment.- Working as Condition Monitoring Engineer in TCI SANMAR petrochemical plant performing vibration data collection and analysis, producing maintenance recommendation reports, using thermal camera to detect electrical and mechanical faults.- Working as Reliability Centered Maintenance Engineer in E-Styrenics plant. Performing criticality ranking and Failure Mode and Effect Analysis for mechanical equipment, and developing maintenance strategies for these equipment.- Working as inspection engineer in Petrobel AbuMadi plant. Performing UT thickness measurement and visual inspection on static equipment like Pipelines, Vessels, Heat Exchangers, Air Coolers, etc.- Working as reliability engineer in a case study of Reliability Centered Maintenance (RCM) in Petrobel AbuMadi plant, performing Failure Mode and Effect Analysis (FMEA) on a Compression station consisting of a gas turbine, a compressor and knockout drums.- Working as a team leader for compressor shutdown overhaul in the Egyptian Liquefied Natural Gas (ELNG) site.- Working as piping engineer in the Waste Heat Recovery project at the Egyptian Liquefied Natural Gas (ELNG) site.- Working as reliability engineer in a case study of Reliability Centered Maintenance (RCM) in Ha’py Gas plant, performing Failure Mode and Effect Analysis (FMEA) on gas generator.- Working as static equipment maintenance engineer in the Middle East Oil Refinery (MIDOR) site performing maintenance procedures for heat exchangers, firetube boilers, valves, and steam traps.
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Reliability Engineering LeadTüv Nord EgyptEgypt
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Reliability And Rcm LeadTüv Nord Egypt Jun 2024 - PresentSuez, As Suways, EgyptApplying RCM methodology at SOPC including:- System and asset Criticality Assessment- FMEA & FMECA- Develop maintenance strategies- Develop Maintenance procedures, planning workflow procedures
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Senior Reliability EngineerMes Sep 2023 - Mar 2024Tengiz KazakhstanWorking as Lead Reliability Engineer in TengizChevroil (TCO) oil field Kazakhstan, in Asset Strategy Management for non-fixed equipment project, with the following scope of work:• Managing a team of reliability engineers in day-to-day activities.• Managing and facilitating multi-discipline RCM sessions.• Handling and tracking project progress.• Performing Corrective WOs investigations and FMEA.• Reviewing Chevron ITPM and suggestion for improvements.• Reviewing equipment consequence assessment for verification.• Updating equipment maintenance plan (tasks, and frequencies, labors, etc.) according to RCM session results.• Working with different software packages [JDE E1 CMMS, ACD (Add, Change Delete) tool, Reliabuilder, Power BI]. -
Condition Monitoring EngineerEmc "Egyptian Maintenance Company" - Petroleum Sector Nov 2016 - Aug 2023Port Said Governorate, Egypt- Building Database for vibration monitoring in SANMAR plant.- Vibration data collection using CSI 2130 Machinery Health Analyzer for motors, pumps, blowers, centrifuges, compressors, and Agitators.- Performing vibration analysis activities for all plant equipment, and analyzing and trending the result using Emerson AMS machinery Health Management software.- Producing complete reports with faults, recommendations and severity of the problem.- Using FLIR thermal camera for identifying electrical faults in substation panels.- Using FLIR thermal camera for inspecting refractory failure in Incinerators and furnaces. -
Reliability/Rcm EngineerEmc "Egyptian Maintenance Company" - Petroleum Sector Jun 2016 - Oct 2016Alexandria Governorate, Egypt- Data collection for all plant equipment (Mechanical, Electrical, Instrumentation, etc.).- Dividing plant into systems and perform system functional criticality analysis.- Constructing Functional Block Diagram for each equipment showing the function, all inputs, outputs, and controls for each equipment.- Criticality analysis for each equipment in critical systems considering failure effect on Safety, process, Operation and maintenance cost, and reputation. And Categorizing equipment into High, Medium, and Low critical equipment.- Failure Mode Effect and Criticality Analysis (FMECA) for High, and Medium equipment, considering most common failures, and Calculating Risk Priority Number (RPN) for each failure mode.- Perform non critical evaluations for non-critical items.- Introducing new Maintenance Strategies and develop new MWI (Maintenance Work Instruction) for High and Medium criticality equipment.
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Condition Monitoring EngineerEmc "Egyptian Maintenance Company" - Petroleum Sector Jan 2014 - May 2016Port Said Governorate, Egypt- Building Database for vibration monitoring in SANMAR plant.- Vibration data collection using CSI 2130 Machinery Health Analyzer for motors, pumps, blowers, centrifuges, compressors, and Agitators.- Performing vibration analysis activities for all plant equipment, and analyzing and trending the result using Emerson AMS machinery Health Management software.- Producing complete reports with faults, recommendations and severity of the problem.- Using FLIR thermal camera for identifying electrical faults in substation panels.- Using FLIR thermal camera for inspecting refractory failure in Incinerators and furnaces.
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Reliability/Rcm EngineerEmc "Egyptian Maintenance Company" - Petroleum Sector Aug 2010 - Dec 2013- Data collection for all plant equipment (Mechanical, Electrical, Instrumentation, etc.).- Dividing plant into systems and perform system functional criticality analysis.- Constructing Functional Block Diagram for each equipment showing the function, all inputs, outputs, and controls for each equipment.- Criticality analysis for each equipment in critical systems considering failure effect on Safety, process, Operation and maintenance cost, and reputation. And Categorizing equipment into High, Medium, and Low critical equipment.- Failure Mode Effect and Criticality Analysis (FMECA) for High, and Medium equipment, considering most common failures, and Calculating Risk Priority Number (RPN) for each failure mode.- Perform non critical evaluations for non-critical items.- Introducing new Maintenance Strategies and develop new MWI (Maintenance Work Instruction) for High and Medium criticality equipment.
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Mechanical Static EngineerEmc "Egyptian Maintenance Company" - Petroleum Sector Feb 2010 - Aug 2010Alexandria, Egypt-maintenance of Heat Exchangers, steam traps, and tanks fire fighting system
Khaled Serag Education Details
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Very Good With Honor
Frequently Asked Questions about Khaled Serag
What company does Khaled Serag work for?
Khaled Serag works for Tüv Nord Egypt
What is Khaled Serag's role at the current company?
Khaled Serag's current role is Reliability Engineering Lead.
What schools did Khaled Serag attend?
Khaled Serag attended Cairo University.
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Khaled Serag
Entrepreneur | Ceo | Board Member | Strategist | Business Developer | Consultant | Mentor |Passionate About Healthcare Provision & Wellness, As A Physician, Educator And Manager!El Sheikh Zaid1cu.edu.eg -
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