Electric Vehicle Engineer | Expert in HV Systems, Traction Motors, and Battery Management | Proficient in Vector CANalyzer, MATLAB, Simulink | Automotive Innovator at Tata Motors | ERC-PuneElectric Vehicle Engineer skilled in optimizing powertrains, batteries, and sustainable mobility. Proficient in Vector CANalyzer, Matlab, and Simulink for vehicle data analysis. Experienced in analyzing high-voltage systems, including batteries, cooling, motors, controllers, converters, inverters, junction boxes, cables, and cooling systems. Specialized in log analysis for enhanced software performance. Proven in supporting Pan India field teams, resolving breakdowns promptly. Excels in vendor development for cutting-edge Electric Vehicle Systems. Expert in vehicle range analysis and prototype development, driving sustainable and efficient transportation.

Sourcing and development of parts/components:HV harness: High Voltage harnessLV harness: Low Voltage harnessLights: Lighting componentsSwitches: Electrical switchesRPAS: Rear Park Assist SystemADAS: Advanced Driver Assistance SystemBatteries: Electrical batteriesBTMS: Battery Thermal Management SystemECP: Electronic Cooling Package with Radiator Audio System: Sound system for the vehicleIntelligent Tracking System: Advanced tracking system for vehiclesVehicle Tracking System: System to track vehiclesOther electrical components: Miscellaneous electrical componentsPart development activities:Material selectionTool developmentTestingValidationPrice negotiationQuality managementSourcing components for different types of buses & E-Tipper:Reviewing vehicle problemHandling first-time vendors and critical partsDevelopment of components for the new model like Fuel cell bus.Negotiation of costs, terms & conditions.Tool movement documentation/asset creation, payment, material follow-up, coordination & approval.Process audit, pilot stage quality issue, delivery issue follow-up & countermeasure implementation.One-time implementation of EO changes (Design change, Cost Reduction, Quality Improvement).Cost approval for EO change, capacity enhancement, etc.Capacity management, RM (Raw Material) trend monitoring, focus on CR (Cost Reduction) through VA/VE (Value Analysis/Value Engineering), safety & risk mitigation, critical issue management.Coordination & support to different teams for completing activities like FTR (First Time Right), POC (Proof of Concept), etc.Identifying potential vendors & exploring localization of parts.

Wiring Harness Design:Design and develop wiring harness for EV's, including HV and LV harnesses, ensuring compliance with industry standards.Requirements Analysis: Analyze and interpret system requirements, vehicle architecture, and electrical schematics to define wiring harness specifications.Harness Routing and Integration: Determine optimal routing paths for wiring harnesses, considering factors such as electrical performance, weight, cost, and manufacturability. Integrate harnesses with vehicle systems, components, and subsystems.Component Selection: Select appropriate connectors, terminals, cables, and other electrical components for wiring harness assembly, considering factors such as electrical characteristics, durability, and environmental conditions.Design Validation: Conduct design reviews and simulations to ensure compliance with electrical and mechanical performance requirements. Perform testing and validation of wiring harnesses to verify functionality, safety, and reliability.Supplier Collaboration: Collaborate with suppliers to source and procure wiring harness components, ensuring high-quality standards, cost-effectiveness, and timely delivery.Cross-functional Coordination: Work closely with cross-functional teams, including electrical engineers, mechanical engineers, vehicle integration engineers, and manufacturing engineers, to ensure seamless integration and installation of wiring harnesses.Documentation and Reporting: Create and maintain engineering documents, including wiring diagrams, specifications, bills of materials, and design change records. Generate reports on project progress and engineering analysis.Continuous Improvement: Identify opportunities for design optimization, cost reduction, and efficiency improvement in wiring harness design and manufacturing processes.Compliance and Safety: Ensure compliance with relevant industry standards, regulations, and safety requirements pertaining to wiring harness design and installation

Managing the procurement and sourcing activities related to acquiring the necessary components and materials required for the production.

Attend 28 days training in workshop (HISAR) at Haryana Roadways.