Site Lead

•Provide engineering, human-reliability factors, process and systemic solutions to complex production reliability & asset availability problems/challenges.•Provide technical leadership at all levels of the plants with special emphasis on interacting with Operations and Maintenance crews.•Statistically analyze equipment/asset and process performance to assess functional system reliability, asset availability, equipment maintainability, process safety & environment.•Translate… Show more •Provide engineering, human-reliability factors, process and systemic solutions to complex production reliability & asset availability problems/challenges.•Provide technical leadership at all levels of the plants with special emphasis on interacting with Operations and Maintenance crews.•Statistically analyze equipment/asset and process performance to assess functional system reliability, asset availability, equipment maintainability, process safety & environment.•Translate reliability opportunities into bottom-line cost savings & top-line growth, i.e. implement reliability improvement programs/processes and high-impact projects to deliver bottom-line cost reductions.•Drive effective practice of the different reliability programs/processes (RCM, Bad Actor Elimination, etc.).•Identify key opportunity areas to perform proactive reliability studies utilizing reliability tools (FMEA, Pareto, Weibull Analyses, MTBM/MTBF, Investigations, Reliability Modeling and other statistical analysis tools, etc.) to mitigate site reliability concerns, systemic deficiencies or to identify improvement opportunities/measure effectiveness of countermeasures.•Work closely with discipline engineers, technologists & operations to capture threats and develop mitigation plans pertaining to Equipment Integrity, Maintenance Execution, Management of Change (MOC).•Work closely with discipline engineers, technologists & operations to analyze and implement sustainable long term solutions to reduce repeated functional failures via Bad Actor Elimination Programs.•Work with the Maintenance, Operations & Engineering Assurance Team to identify, analyze and establish equipment maintenance strategies via the RCM work process to achieve optimum operation risk management.•Identify, analyze and recommend improvements to equipment and cost reduction opportunities.•Develop plans to complete RCM reviews/studies and conduct equipment criticality assessment. Show less

• Plan and optimize the spending for repair, inspection, maintenance and technical improvements (Capex) in EOA Singapore plant.• Direct team to prepare and arrange work orders for all types of maintenance activities.• Provide leadership, development, motivation, coordination and internal cooperation for groups/individuals under control in order to maximize safety and efficiency of maintenance processes.• Plan, realize and improve maintenance concepts according to requirements of… Show more • Plan and optimize the spending for repair, inspection, maintenance and technical improvements (Capex) in EOA Singapore plant.• Direct team to prepare and arrange work orders for all types of maintenance activities.• Provide leadership, development, motivation, coordination and internal cooperation for groups/individuals under control in order to maximize safety and efficiency of maintenance processes.• Plan, realize and improve maintenance concepts according to requirements of plant availability.• Conduct weak point analysis of the production facilities and process the improvement plan according to the analysis result.• Plan and review stock level of required spare parts and spare equipment with related departments.• Prepare preventive maintenance plans and monitor the realization, conduct regular review and optimization base on the result and feedback.• Plan and organize maintenance and repair works during plant shutdown.• Responsible for the management and update of plant documentation.• Ensure the realization of technical safety measures in the production facilities.• Ensure the operation of the technical facilities according to environmental requirements.• Plan technical measures and prepare investment application with other departments.• Plan and realize technical improvements and optimization of the production facilities.• As contract administrator monitor, direct and control all facets of primary technical contract with selected vendors to insure continuing cost effective and quality support.• Ensure in-house and ad-hoc contractor management follow Evonik guidelines and ensure proper site-work coordination and good contractor performance.• Establish network within regional maintenance community, build/maintain detailed knowledge about equipment vendors and maintenance service providers, ensure prequalification of these group to obtain safe, high quality and cost effective services for the site. Show less

•Responsible for the management of the plant equipment to effectively support the manufacturing operations. Support the delivery of capital projects, and identify and implement continuous improvement initiatives to ensure the realization of the production and quality requirements of the site in a compliant and cost effective manner.•To ensure equipment availability for delivery of a reliable supply of products to customers.•To identify and drive continuous improvement initiative to… Show more •Responsible for the management of the plant equipment to effectively support the manufacturing operations. Support the delivery of capital projects, and identify and implement continuous improvement initiatives to ensure the realization of the production and quality requirements of the site in a compliant and cost effective manner.•To ensure equipment availability for delivery of a reliable supply of products to customers.•To identify and drive continuous improvement initiative to improve department and site business performance.•To provide engineering assessment, engineering design, plant troubleshooting and equipment failure root cause analysis.•To provide engineering solutions for problems related to equipment reliability.•To provide technical leadership in the maintenance aspect of plant design for capital projects.•To maintain inspection readiness of the systems to ensure audit compliance with regulatory, safety and engineering standards.•Provide site input to the development of Global Engineering Standards (GES) and Standard Engineering Practices (SEP). Familiar with site operating procedure/instruction, Good Engineering Practice (GEP), Good Manufacturing Practice (GMP) o carryout engineering/maintenance activities to high quality standard.•Supervise, develop and motivate junior staff to help realize their maximum potential so as to contribute towards achieving the objectives of the department. •Initiate and implement Lean Sigma activities and implement JDI projects that lead to reduce overall cost and improve cost effective e.g. improve equipment reliability, standardization, etc.•Support customer complaints and deviation investigations and ensure that all relevant engineering corrective actions are completed within the agreed timeline.•Prepare and issue Engineering Technical Report and provide input to Periodic Reviews and Annual Validation Report to ensure timely completion of the report. Show less

• Plan the deployment of contactors to execute the dryer installation. Provide expertise and technical knowledge on installation of spray dryer and all relevant equipment.• Design/modification, plan and supply of system/dryer. • Formulate and implement routine preventive maintenance and predictive maintenance for customer process plant and equipment, keeping them in optimum operating condition to support continuous manufacturing activities. Carry out regular review to improve the… Show more • Plan the deployment of contactors to execute the dryer installation. Provide expertise and technical knowledge on installation of spray dryer and all relevant equipment.• Design/modification, plan and supply of system/dryer. • Formulate and implement routine preventive maintenance and predictive maintenance for customer process plant and equipment, keeping them in optimum operating condition to support continuous manufacturing activities. Carry out regular review to improve the maintenance program to enhance reliability and to comply with cGMP, ISO, HACCP and Statutory requirement.• Plan the deployment of contractors to execute the routine maintenance, emergency breakdown repair and engineering activities needed for the product campaigns and annual shutdown maintenance. Ensure that all safety procedures and cGMP regulations are complied with.• Provide expertise and technical knowledge to troubleshoot through root cause analysis to improve the reliability of the plant and equipment.• Plan, organize and execute modification projects to enhance safety, operability and efficiency of the plant and equipment with strict adherence to validation requirements, code of practice and statutory requirements.• Responsible for maintaining sound EHS working conditions, practices in my assigned areas and assuring the safety of all contactor under my supervision.• Practical experience in the management and coordination of engineering & construction management consultants, equipment vendors and contractors Show less

*Formulate and implement routine preventive maintenance and predictive maintenance for the process plant and equipment, keeping them in optimum operating condition to support continuous manufacturing activities. Carry out regular review to improve the maintenance program to enhance reliability and to comply with cGMP, ISO, HACCP and Statutory requirement.*Plan the deployment of technicians to execute the routine maintenance, emergency breakdown repair and engineering activities needed for… Show more *Formulate and implement routine preventive maintenance and predictive maintenance for the process plant and equipment, keeping them in optimum operating condition to support continuous manufacturing activities. Carry out regular review to improve the maintenance program to enhance reliability and to comply with cGMP, ISO, HACCP and Statutory requirement.*Plan the deployment of technicians to execute the routine maintenance, emergency breakdown repair and engineering activities needed for the product campaigns and annual shutdown maintenance. Ensure that all safety procedures and cGMP regulations are complied with.*Provide expertise and technical knowledge to troubleshoot through root cause analysis to improve the reliability of the plant and equipment.*Practical experience in the management and coordination of engineering & construction management consultants, equipment vendors and contractors. Show less