Khizar Mushtaq Email & Phone Number

Basingstoke, GB

Basingstoke, England, United Kingdom

• Met productivity, quality, and cost-effectiveness targets, ensuring compliance with ISO 9001 Quality System standards.
• Developed the manufacturing processes for New Product Introduction (NPI) including the production trials & ramp-up, Master Recipes and Bill of Materials in SAP, optimising end-to-end production process.
• Analysed production costs, wastes and losses including conversion costs, material scrappage and time losses, to identify areas for improvement, leading projects that reduced the factory operation costs.
• Created and executed implementation plans to ensure compliance with OEE, yield, cycle time and product quality targets for the weekly, monthly, and yearly production, achieving 100% schedule compliance with 98% FTT.
• Conducted a Make vs Buy analysis to insource the vending machine’s door assembly process, utilising £50k CAPEX investment resulting in a 5% reduction in BOM cost per machine.
• Created and maintained process documentation including standard work instructions, PFMEAs, Process control plans and Quality Assurance requirements to ensure consistent First Time Throughput.

Karāchi, Sindh, Pakistan

• Level 2, 3 Project Planning and setting milestones & timelines with coordination of concerned departments.
• Development of Level 4 Plan in accordance with execution team and contractors involved.
• Monitored daily project activities and prepared daily, weekly & monthly progress reports.
• Evaluation of Technical and Commercial bids submitted by contractors and making the comparative statements.
• Project Scope BOQ Preparation, procurement planning, negotiation, and ordering on best cost & quality.
• Detailed plan breakdown and activity linkage for the finalisation of project’s critical path.

Karāchi, Sindh, Pakistan

• Performed production planning of mix & batch production to feed assembly shop without delays and generated daily production report with downtime monitoring.
• Refined assembly processes by continuous improvement with a focus on Cycle Time, Safety and Quality with theconcept of Standardized Work using Work Instruction Sheets and Element Instruction Sheets
• Lowered defects per unit via root cause defect analysis, defect mapping and QA-Network to improve vehicle quality.
• Monitored the implementation of Standardized Work through process audits to ensure First Time Through (FTT).
• Ensured new vehicle project planning, readiness, pilot production & trials for smooth production in assembly shop to accommodate change points.
• Implemented cost reduction and process quality kaizens with regular audits to ensure compliance.

Karāchi, Sindh, Pakistan

- Storage Capacity Forecasting & Planning- Cubic Calculation for the expansion of warehouse- Costing standard, concept and process of landing cost of automobile parts- Designing and manufacturing of jigs/palettes for automobile parts.- Quality Evaluation of the warehouse & its operations- Prepared Quality Action Plan to level up Warehouse Quality Standards.

Karāchi, Sindh, Pakistan

- Reviewed tasks related to scheduled and unscheduled removal of components and investigation of repair components at shop facility as per Component Maintenance Manual (CMM)- Oversaw repairing activities by ensuring unit is immediately sent to vendor for repair and replaced in inventory as per defined Turn-Around-Time (TOT)- Maintained updated records for.

Master Of Science - Ms, Production Engineering & Operations Management

Bachelor Of Engineering - B.Eng (Hons), Mechanical Engineering

Foundation In Science

O Levels