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Ambition, continuous personal improvement, and hard work, have been virtues that have guided me throughout my career. I have enjoyed working in the field of factory automation design and manufacture. My real passion is design and integration of robotics, conveyor system, and machine vision.I have been fortunate to work on diverse projects that range from automated cells for manufacture and inspection of food and beverage containers; conveyor systems to convey such things as: ice cream cones, motorcycle parts, and televisions; to robots used to manufacture carbide cutting tools; automation used to vision inspect surgical tools; conveyors and printing equipment to custom tag identifying marks on military armored vehicle track pins; and modular frames and fixtures used in the manufacture of military aircraft seats. There is certainly great diversity in the applications I have engaged in and sucessfully solved throughout my career. Diversity has kept my career exciting and rewarding.
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Senior Manufacturing EngineerHitachi Energy Dec 2022 - PresentZurich, ChResponsible for supporting Facility/ Manufacturing Engineering activities.● Worked with executive team to develop facility expansion plans.● Key contributor in reutilization planning of existing facility.● Liaison for Hitachi with leased facility infrastructure objectives and resolutions.● Develop building layouts for assembly and efficient utilization of building space.● Maintained quarterly tracking of distribution center utilization and reported to HQ accounting.● Coordinate contractors work and safety compliance.● Support development of facilities budget operations and capital budgets● Use of AutoCAD and other professional suites to develop conceptual plans.● Developed Work Scopes for high level project objectives.● Assisted with Facility Safety Reviews and discussions.● Worked at high level discussion with outside structural and architectural consultants.● Conducted technical discussion with utility provider for Hitachi factory relevant to capacity.● Initiated discussion with public utility service provider in effort to increase factory utility supply.● Researched and sourced urgently necessary technical items for Hitachi facilities.● Aligned new vendors with Hitachi plant maintenance objectives.● Assisted fellow workers with network authentication issues.● Assisted reset of main phase protection factory breaker system during power outage. -
Project Manager3M Corporation Apr 2022 - Dec 2022St Paul, Mn, UsResponsible for managing capital investments and projects in support of facility and equipmentupgrades; or other locations throughout the United States as applicable.● Managed project timelines and budgets for assigned projects● Led cross functional teams to execute multiple projects simultaneously● Successfully interacted with multiple discipline teams including plant personnel,consultants, and suppliers● Estimated capital equipment and installation costs● Protected intellectual property● Experience in engineering, manufacturing, and project management.● Demonstrated experience leading multiple (5-10+) capital expenditure projectsconcurrently of budgets totaling $3-5million. -
Project Engineer -Mechanical Automation SpecialistCrown Cork & Seal Usa Inc. Closures Division. Aug 2010 - Mar 2022Yardley, Pa, UsResponsible for new project development, planning and implementation of equipment for high speed manufacturing of stamped metal parts for the food packaging industry.Supervise all installations and equipment upgrades of manufacturing equipment at various domestic plants including; stamping presses, conveyors, forming equipment, vision systems. Develop request for quote on all equipment required for projects with budget ranging from $25,000 to $950,000. Provided documented cost reduction benefit through production line efficiency improvements in machinery and or methods. Evaluate manufacturing methods used by affiliate plants in Europe for application in U.S. plants.Work independently and as a team member. Technical Liaison between factory workforce, company management, and Suppliers. -
Operations Manager/ Coo/OwnerKodyn Products Company 1994 - 2010Managed all aspects of industrial automation company.Responsibly directed manufacturing operation, including: engineering department, labor force engaged in machining of parts on manual and CNC lathes and mills, assembly of finished goods, quality control, customer support, equipment purchases, finances, payroll, quotations, customer support and product development. Designed and built automated conveying systems for CNC machine tools.Designed and integrated robotic, vision control system, and end-of-arm tools for use in manufacturing operations.Distributed, serviced and repaired robotic arms for manufacturer based in Japan.Developed and built CNC routing systems with multiple cut heads.Developed and built conveyor system for use with center-less grinder systems.Developed and built automatic Ink-Jet print system for part identification.Managed outside sales staff of independent sales representatives.Maintained and carried out effectively all responsibilities of business and facility.
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Applications Engineer / MechanicalParker Hannifin - Daedal Division 1990 - 1994Cleveland, Oh, UsResponsibilities included: developed and specified precision linear and rotary motor driven actuators for customer requirements. Handled customer questions and request from small private companies, large fortune 500 companies, educational institutes, domestic, foreign, government, scientists, inventors, and private individuals. Developed application data and statistics for use in marketing strategy. Specified cost of manufacturing and engineering of integrated equipment. Responsible for diagnosing, handling, and estimating cost of repair or rebuild of malfunctioning equipment. Handled field repair of precision equipment.Developed business relationships with distributors, representatives, customers, and foreign sales staff. -
Tool & Die MakerKomac Tool Company Jun 1980 - 1990Manufactured precision machined parts on various CNC and manual mills, lathes, grinders. Developed improved manufacturing concepts for explosion proof boxes for the mining industry. Contracted, and developed machining technique for the production of forged road mill cutter receivers Designed tooling and fixtures. Designed, manufactured, assembled, wired, painted automated equipment.
Dave Kovalcik Skills
Dave Kovalcik Education Details
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Robert Morris UniversityEngineering Management -
Penn State UniversityMechanical Engineering Technology -
University Of PittsburghManagement And Operations
Frequently Asked Questions about Dave Kovalcik
What company does Dave Kovalcik work for?
Dave Kovalcik works for Hitachi Energy
What is Dave Kovalcik's role at the current company?
Dave Kovalcik's current role is Senior Manufacturing Engineer.
What is Dave Kovalcik's email address?
Dave Kovalcik's email address is ko****@****ail.com
What is Dave Kovalcik's direct phone number?
Dave Kovalcik's direct phone number is (215) 698*****
What schools did Dave Kovalcik attend?
Dave Kovalcik attended Robert Morris University, Penn State University, University Of Pittsburgh.
What are some of Dave Kovalcik's interests?
Dave Kovalcik has interest in Science And Technology, Education, Environment.
What skills is Dave Kovalcik known for?
Dave Kovalcik has skills like Accounting, Auditing, Financial Reporting, Financial Analysis, Financial Accounting, Tax, Microsoft Excel, Budget Forecasting, Asset Management, Ticket Sales, Automation, Manufacturing.
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