Krishan Badwal Email & Phone Number

Leicester, England, United Kingdom

Rugby

TRUMPF Ltd is the UK subsidiary of TRUMPF GmbH + Co. KG and serves the UK market for machine tools, laser technology, 3D printing systems, power tools and electronics. My responsibilities include:• To provide and continuously improve cost effective and capable processes, equipment and facilities.• Enhance and develop processes to ensure reliability in the manufacturing environment in line with SQCDE guides.• Support the development and transfer of new processes or new products (NPI)… Show more TRUMPF Ltd is the UK subsidiary of TRUMPF GmbH + Co. KG and serves the UK market for machine tools, laser technology, 3D printing systems, power tools and electronics. My responsibilities include:• To provide and continuously improve cost effective and capable processes, equipment and facilities.• Enhance and develop processes to ensure reliability in the manufacturing environment in line with SQCDE guides.• Support the development and transfer of new processes or new products (NPI) from Development to Manufacture.• Uphold early engagement with R&D to ensure DFM and DFT (Design for Test) are inherent within the NPI process (APQP).• Tracking manufacturing and NPI projects ensuring effective communication with all parties on site(s).• Coach and develop Technicians and Operators, improving their manufacturing engineering knowledge.• Use lean techniques and practiced engineering methodologies to improve the process where yield is low and review VSM’s.• Work measurement and line / cell balancing and action waste elimination (VA and NVA) & build quality issues.• Maintain equipment tooling, jigs & fixtures, implementing TPM where appropriate.• Project manage and champion Operations & Manufacturing Engineering projects as required.• Define, develop and implement processing operations, equipment and tooling, that meet agreed manufacturing objectives for Overall Equipment Effectiveness, Yield and Productivity (KPI’s).• Make use of in-depth data gathering and analysis and use Structured Problem Solving and Continuous Improvement techniques to investigate and optimize a variety of processes (Kaizen, 5S, Gemba, 8D,DMAIC and PDCA).• Assist in ensuring that standard operating procedures, work instructions, test instructions and control plans are clearly defined, documented and communicated by the best available methods (PFMEA, Control Plans and SWC’s).• Carry out risk assessments on new or changed manufacturing equipment, processes or procedures. Show less

Wellingborough

Working with Ricoh UK to ensure safe return of field replaceable parts and consumables back into the UK Green Centre.Work with a pan European project team to launch new products into manufacture or recycling with maximum efficiency and minimal disruption.To ensure that all parts required for remanufacturing are dispatched to their respective factories and all stock inventories is financially transacted.Ensure that all waste items (both hazardous and non hazardous) are captured in an… Show more Working with Ricoh UK to ensure safe return of field replaceable parts and consumables back into the UK Green Centre.Work with a pan European project team to launch new products into manufacture or recycling with maximum efficiency and minimal disruption.To ensure that all parts required for remanufacturing are dispatched to their respective factories and all stock inventories is financially transacted.Ensure that all waste items (both hazardous and non hazardous) are captured in an appropriate manner and are subsequently treated, processed or recycled in such a way as to minimise cost, loss and environmental impact, moreover to ensure zero waste to landfill by carrying out duty of care audits.Manage all contractors involved in the management of waste, materials are evaluated appropriately and that a proper commercial relationship exists between them and the company by performing quarterly KPI’s.Review and validate all existing process layouts and investigate departmental/operator efficiency and capability. Recommend methods for improvement considering quality, H&S and cost.Support the development of new products through the structured NPI/NPD process.To facilitate all trials in line with Design & Development Team for the Ricoh Asset Management System (RAMS) prior to launching European wide into other green centre’s or sorting hubs.Develop and maintain all process documentation (process flows, work instructions or key point memos) to meet the requirements of SQCDE (Safety, Quality, Control, Delivery, Environment) and provide training to achieve departmental flexibility and multi-skilling with appropriate process sign off.Assist with risk assessments, working with all departments to identify and reduce significant environment impacts of plant operations. Show less

Coventry, United Kingdom

Responsible for the design and development for both 5DX x-ray and 3070 in-circuit test system programs.Working with the development and production teams to ensure that new products can move into production quickly and smoothly by resolving any process or quality issues.Co-ordinate new line set-up and new product transfers from other sites including workstation move activities.Provide project management with accurate and timely quotations for all test groups.Provide support to… Show more Responsible for the design and development for both 5DX x-ray and 3070 in-circuit test system programs.Working with the development and production teams to ensure that new products can move into production quickly and smoothly by resolving any process or quality issues.Co-ordinate new line set-up and new product transfers from other sites including workstation move activities.Provide project management with accurate and timely quotations for all test groups.Provide support to the production department by leading a continuous improvement team and focus on all continuous improvements including quality and first time pass rates.Recommend methods for improving worker efficiency and reducing waste.Introduced FMEA documentation and SPC charts in order to maintain certain quality issues.Responsible for improvement of all processes, layout, product costing and capacity planning.Responsible for operator training and evaluate training effectiveness.Facilitate the supply of comprehensive and accurate process documentation for all testers. Show less

Coventry, United Kingdom

Improving operations using analytical applications like Taguchi, Design of Experiments DOE.Ensuring processes were running effectively whilst improving quality through the use of SPC.Compiling product & process documentation: flow charts, process FMEA’s, operator instructions and visual aids.Addressed Business/Quality Operating Systems within all departments of the organisation.Facilitated all staff inductions and in-house company training schemes.

Master Of Science (Msc), Manufacturing Engineering

Bachelor Of Engineering (Beng), Electrical And Electronics Engineering