# Maintaining HP Gas Compression GTC facility consists of 2 no. Solar Gas Turbine MAR 90S driven Two stages impeller centrifugal compressor model C452 and its accessories, each capacity is 14 MMSCMD and the Compressor Controls Corporation (CCC) control panel.#Investigation & dealing with troubleshooting of instrument failures, Management for SIMEMS S7 & ABB DCS, Checking trends, graphs, and set points, checking ESD matrix and all logics.#Coaching and Training all Trainees and EPEs… Show more # Maintaining HP Gas Compression GTC facility consists of 2 no. Solar Gas Turbine MAR 90S driven Two stages impeller centrifugal compressor model C452 and its accessories, each capacity is 14 MMSCMD and the Compressor Controls Corporation (CCC) control panel.#Investigation & dealing with troubleshooting of instrument failures, Management for SIMEMS S7 & ABB DCS, Checking trends, graphs, and set points, checking ESD matrix and all logics.#Coaching and Training all Trainees and EPEs (Entry Point Employees) to Prepare RCA (Root Cause Analysis) reports using 5way methods, Study, Analyses, and Submit reports to keep management informed about maintenance progress and my responsibility.#Prepare the PMs, and the Job plan and determine the frequency for each PM. as per OEM manuals and apply the PMO {Preventive Maintenance Optimization} & RCM {Risk Controlled Maintenance} strategies. #Prepare the Annual Budget (Operating and capital) and submit it to a higher level for review.#Recommend the PFS (Min, Max & and Reorder level) for the instrument device's spare#Issue PRs For the spares, tools, and other materials required for the maintenance jobs and issue the MR. Review & and comment on control & and instrumentation technical quotation.#Responsible for preparing and achieving all types of maintenance like Preventive, Corrective, and Emergency maintenance for all instrumentation items. #Participate in operation work planning based on work orders in the CMMS SAP PM system and control the execution of work orders approved in CMMS SAP PM.#Supervision and coordinated the operations involved in the execution of the maintenance of Fire and Gas systems like Gas Detectors (H2S, CH4, and Flammable), Smoke Detectors, and Heat Detectors (Honeywell, DET_TRONIC, General Monitors), and also, familiar with the deluge valve systems and dealing with the troubleshooting. Show less

• Erection & Commission and maintain LP gas compression facility consist of mainly LP SKID 1.4LSCMD Gas Compressor Plant having 3 no WAUKESHA Gas Engine L36GSID VGF driven three stage ARIEL Gas Compressor JGJ/4 along with its accessories each capacity is 70KSCMD and Siemens S7 1500 PLC & ET 200 PLC configurable control panel along with its SCADA & Flow Boss 1100 and CAMERON SCANNER 2000.• Maintaining LP gas compression facility consist of mainly LP SKID 70KSCMD Gas Compressor Plant having 3… Show more • Erection & Commission and maintain LP gas compression facility consist of mainly LP SKID 1.4LSCMD Gas Compressor Plant having 3 no WAUKESHA Gas Engine L36GSID VGF driven three stage ARIEL Gas Compressor JGJ/4 along with its accessories each capacity is 70KSCMD and Siemens S7 1500 PLC & ET 200 PLC configurable control panel along with its SCADA & Flow Boss 1100 and CAMERON SCANNER 2000.• Maintaining LP gas compression facility consist of mainly LP SKID 70KSCMD Gas Compressor Plant having 3 no WAUKESHA Gas Engine H24GLD VGF driven three stage ARIEL Gas Compressor JGJ/4 along with its accessories each capacity is 40KSCMD and Siemens S7 1200 PLC configurable control panel along with its SCADA & Flow Boss 1100 and CAMERON SCANNER 2000.• Erection & Commissioned and Maintained HP Gas Compression facility consists of mainly LP SKID 24LSCMD Gas Compressor Plant having 6 no WAUKESHA Gas Engine L5794LT with ESM driven single stage ARIEL Gas Compressor JGT/4 along with its accessories each capacity is 0.62MMSCMD and Siemens S7 1500 PLC & S7 1200 PLC configurable control panel along with its SCADA & Flow Boss 1100.• Having the knowledge in operating the calibrator such as SCANDURA B 20/DT, Portable Temperature Calibrator TCS 4060, GE Druck Temperature Calibrator DRY TC 650, and Process Calibrator Fluke 725.• Servicing of various valves like SOV, PRV, SRV, Pilot Valves, Check Valves, and Control Valves like Gate & Globe and Shutdown valves. Show less

#Maintained of HP Gas Compression facility consists of 9 no. WAUKESHA Gas Engine L7594GSI with ESP driven 2 stage ARIEL Gas Compressor JGT/4 along with its accessories, each one capacity is 21MMSCMD and the Centurion Plus configurable control panel.# Maintained of LP Gas Compression facility consists of 9 no. WAUKESHA Gas Engine L7044GSI with ESP driven 3 stage ARIEL Gas compressor JGK/4 along with its accessories, each one capacity is 8MMSCMD and the Centurion Plus configurable control… Show more #Maintained of HP Gas Compression facility consists of 9 no. WAUKESHA Gas Engine L7594GSI with ESP driven 2 stage ARIEL Gas Compressor JGT/4 along with its accessories, each one capacity is 21MMSCMD and the Centurion Plus configurable control panel.# Maintained of LP Gas Compression facility consists of 9 no. WAUKESHA Gas Engine L7044GSI with ESP driven 3 stage ARIEL Gas compressor JGK/4 along with its accessories, each one capacity is 8MMSCMD and the Centurion Plus configurable control panel.#Performing day-to-day communication with the customer representative during the operational phase.#Analysing data and implementing an action plan evaluated after the Root Cause Analysis.#Executing preventive maintenance as well as breakdown maintenance of the Plant as per quality policy & Monitoring operations and triggering corrective actions#Diagnose any faults & malfunctions during operation#Checking the condition of installed instrumentation assets using various types of methodologies & providing technical solutions to recurring failures with DCS or Field Instruments through Reliability Engineering#Implementing maintenance, refurbishment, and replacement plans with budget estimation for assets of the Oil & Gas systems, in terms of time planning & implementation#Commit to plant safety procedures by following P&ID Diagram & performing loop checking.#Ensuring the inventory management of critical spares for reducing the downtime caused by the control system failures in areas of instrumentation & electrical and also ensuring availability of required spares, accessories, and consumables at optimum quantity for keeping the planet fit for the purpose.#Following systems and processes that track and optimize productivity and standards, metrics, and performance targets for ensuring return on assets.#Ensuring availability of required critical spares, accessories, and consumables at optimum quantity for keeping the planet fit for the purpose.#Worked on ISO 9002 & 14001 doc Show less

#Responsible for execution of Operation & Maintenance of the reciprocating compressor plant and gas processing skid for uninterrupted flow of compressed gas employ safe and cost effective measures for the maintenance and Compressor Station Up time 99%.#To propagate for trouble free operation and to keeping it fit for purpose by maintaining preventive/predictive maintenance as well as breakdown maintenance of Compressor Plant as per quality policy.#Erection & Commissioned and… Show more #Responsible for execution of Operation & Maintenance of the reciprocating compressor plant and gas processing skid for uninterrupted flow of compressed gas employ safe and cost effective measures for the maintenance and Compressor Station Up time 99%.#To propagate for trouble free operation and to keeping it fit for purpose by maintaining preventive/predictive maintenance as well as breakdown maintenance of Compressor Plant as per quality policy.#Erection & Commissioned and Maintained of 30LSCMD Gas Dehydration Plant in ONGC EASTERN OFFSHORE ASSET ODALAREVU ONSHORE TERMINAL having Glycol Contractor, Glycol Regeneration Skid and Glycol Cooler Skid along with its accessories and PROFIRE 2100 BURNER MANAGEMENT SYSTEM & CAMERON SCANNER 2000#Commissioned and Maintained of 1LSCMD Gas Compressor Plant in ONGC Pasarlapudi GCS having 2 no. WAUKESHA Gas Engine F3514 driven 3 stage ARIEL Gas Compressor JGH/4 along with its accessories.#Commissioning and Maintaining of FLOBOSS 103 and 503.#Responsible for all activities related to the operation at functional area for the compressor under the project.#Organize and perform the job on shift according to program given by client programs#To co-ordinate with employees for smooth running of plant by following O & M practice.Responsible for proper documentation and record keeping related to O & M activities.Responsible for inspection, monitoring, reviewing and reporting of activities on the work site#The established standard work procedure as per OEM guideline for smooth running of operations#Discipline any employee disregarding the established safety rules, regulations and procedures#Ensuring availability of required critical spares, accessories and consumables at optimum quantity for keeping the planet fit for the purpose#Ensure safety meeting and tool box talks are conducted to create HSE awareness among the crew#Implement the preventive maintenance schedule and calibration schedule as per recommendations. Show less

# The main contract with OIL AND NATURAL GAS CORPORATION LIMITED involves the LP Gas Processing and Compressor Plant located at Tatipaka, Rajahmundry. The LP Gas Compression facility is responsible for compressing gas from several wells into a gathering line for transmission to GAIL. The plant consists of an LP SKID and three Dresser-Rand compressors (two 15-inch and two 8-inch), which are driven by plate_number_1 engine and operate continuously to compress gas from 5 kg/cm2 to 45 kg/cm2 at a… Show more # The main contract with OIL AND NATURAL GAS CORPORATION LIMITED involves the LP Gas Processing and Compressor Plant located at Tatipaka, Rajahmundry. The LP Gas Compression facility is responsible for compressing gas from several wells into a gathering line for transmission to GAIL. The plant consists of an LP SKID and three Dresser-Rand compressors (two 15-inch and two 8-inch), which are driven by plate_number_1 engine and operate continuously to compress gas from 5 kg/cm2 to 45 kg/cm2 at a rate of 8 LSCMD per compressor.# My responsibilities include erecting, commissioning, and maintaining the LP Gas Compression facility. I supervise package startup, shutdown, changeover, and flow adjustment, as well as the DPR, conditioning monitoring reports, and necessary checklists. I also ensure that the plant is in optimal running condition by performing general and necessary checks.# To keep the operations running smoothly, I follow the established standard work procedure as per OEM guidelines. I prepare and implement preventive maintenance, predictive maintenance, and calibration schedules according to O&M standards. I'm also responsible for diagnosing any faults and malfunctions during operation, co-coordinating during abnormal conditions, and carrying out safety observations and inspections at the work site.# In addition, I supervise all employees working with HSE norms and standard work procedures, guide down-level employees' tasks and responsibilities, and monitor the safe operation of machinery and instruments as per standard O&M procedure. I minimize the adverse impact on the environment during the disposal of unwanted material, maintain store inventory, and manage waste. Finally, I report any unsafe act and unsafe condition to the Operation Manager. Show less

# I was in an O&M contract with Gujarat Gas Company Limited and worked at their Gas Compressor Plant. My responsibilities included maintaining a Relay-based pressurized Local Control Panel for the gas compressor package, which consisted of a Dresser-Rand Single stage double-acting 4-cylinder gas compressor 5D VIP 4 with a WAUKESHA Gas Engine L7044, GSI with a water cooler, a Heat Exchanger, and also a Chicago Pneumatics Ltd Air Compressor, along with an Air Drying Unit. I monitored the process… Show more # I was in an O&M contract with Gujarat Gas Company Limited and worked at their Gas Compressor Plant. My responsibilities included maintaining a Relay-based pressurized Local Control Panel for the gas compressor package, which consisted of a Dresser-Rand Single stage double-acting 4-cylinder gas compressor 5D VIP 4 with a WAUKESHA Gas Engine L7044, GSI with a water cooler, a Heat Exchanger, and also a Chicago Pneumatics Ltd Air Compressor, along with an Air Drying Unit. I monitored the process gas closely, which came from various sources for compression and related utilities (Dresser-Rand Compressor coupled with Waukesha Engine, Siemens S7 PLC, Air Compressor & Air Drying Unit).# In addition was responsible for maintaining the LP Gas Compression facility, which mainly consisted of the LP SKID and six no. P 9390 GSI Waukesha engine-driven 3 stage 4 nos BPCL make the 6HM/3 compressors and 3 stage 2nos KPCL make RAM-54 with Heat Exchanger for gas compression.The compression was required to combine gas flowing from several wells into a gathering line headed for transmission to supply to GAIL. The Compressor units were to be operated continuously around to compress gas from 2.5 kg/cm2 to 45 kg/cm2 at the rate of 12 LSCMD (each one 2LSCMD). I worked on up to 8000 hours of Preventive maintenance of the WAUKESHA Gas Engine & DRESSER-RAND, KPCL & BPCL Gas Compressor.# I also handled and troubleshoot all field instruments like pressure gauges, temperature gauges, pressure transmitters, flow transmitters, temperature transmitters, RTDs, thermocouples pressure switches, vibration switches, relays, fire alarm systems & control valves (Mill Controls Pvt. Ltd.). I knew about operating the calibrator such as SCANDURA B 20/DT & Portable Temperature Calibrator TCS 4060, HART Protocol, Temp. Bath.# I have sound knowledge of P&ID Diagrams and Loop Checking. I worked on ISO 9002 & 14001, its documents & calibration reports. Show less