Implement onstream and turnaround inspection plans and developing the Corrosion Control Document for FCCU (Deep Catalytic Cracking -DCC Technology), adhering to API 972 standards as the lead inspection engineer for the FCCU (DCC).Establishing Integrity Operating Windows for significant parameters that impact static equipment according to API 584Review of existing inspection practices and identify gaps with respect to equipment failure reports, ATR (Action Taken Reports), OISD standards… Show more Implement onstream and turnaround inspection plans and developing the Corrosion Control Document for FCCU (Deep Catalytic Cracking -DCC Technology), adhering to API 972 standards as the lead inspection engineer for the FCCU (DCC).Establishing Integrity Operating Windows for significant parameters that impact static equipment according to API 584Review of existing inspection practices and identify gaps with respect to equipment failure reports, ATR (Action Taken Reports), OISD standards and update the standard Inspection Procedures.Performing failure investigations and analyses of static equipment in BPCL-KR's IREP complexGenerating job plans for Turnaround M&I inspection tasks, considering RBI recommendations and potential damage mechanisms found through the Integrity Operating Windows (IOW) programSetting up the IOW program and Corrosion monitoring for the IREP complex, including a software-based IOW excursion alert systemAs Digital Champion and functional team member; Implemented innovative digital initiatives, such as Augmented Reality(AR) based point cloud laser based inspection of cyclones of Reactor and Regenerator system, Drone-assisted Thermal scanning of RR systems and Non-intrusive Remote Thickness monitoring solution for overhead pipelines for improving the effectiveness of inspection and inspection monitoring solutions.Offering functional support for the implementation of machine learning-based corrosion prediction models for managing crude column overhead corrosion and optimizing crude heater firing appropriatelyProviding technical guidance and assistance during both in-service and turnaround inspections of process plants to ensure the preservation of asset integrity and conducting various training programs /technical presentation at national and international seminars. Show less

• Served as the Lead Mechanical and Client Inspection Engineer for the construction of the FCCU (DCC Technology) unit in BPCL-Kochi Refinery’s milestone project, the "INTEGRATED REFINERY EXPANSION PROJECT" (IREP) - This major project propelled the organisation’s growth trajectory, expanding refining capacity to 15.5 MMTPA• The new Fluid Catalytic Cracking Unit of 2.2 MMTPA under the Integrated Refinery Expansion Project was specifically designed to process Hydro treated VGO feedstock and… Show more • Served as the Lead Mechanical and Client Inspection Engineer for the construction of the FCCU (DCC Technology) unit in BPCL-Kochi Refinery’s milestone project, the "INTEGRATED REFINERY EXPANSION PROJECT" (IREP) - This major project propelled the organisation’s growth trajectory, expanding refining capacity to 15.5 MMTPA• The new Fluid Catalytic Cracking Unit of 2.2 MMTPA under the Integrated Refinery Expansion Project was specifically designed to process Hydro treated VGO feedstock and generate polymer-grade propylene - This SWII FCC (PETRO FCCU) DCC (Deep Catalytic Cracking) process integrates catalyst regeneration, a distinctive feed injection system, and efficient air/steam distribution devices • Deeply involved in the construction and commissioning of the Reactor Regenerator System (RRS) as an integral part of the FCCU (Fluid Catalytic Cracking Unit) project team• Collaborated closely with a team of engineers from Engineers India Limited (EIL) and technicians to guarantee that the system was designed, built, and tested in accordance with the highest quality and safety standards• Supervised the installation of substantial complex equipment such as the Reactor (with 30 cyclones) & a 47m Riser, Regenerator (36 cyclones), and a catalyst handling system which included a Third Stage Separator (TSS) with 20 cyclones, Fourth Stage Separator (FSS), and an advanced Flue Gas handling system - This system comprised an Orifice chamber, a power recovery expander, 500m 129" Flue Gas ducting with a Flue Gas Cooler (FGC), along with 17 large diameter metallic expansion joints• Conducted rigorous testing and troubleshooting of various monolithic refractory linings for the entire cold-walled RRS system• Communicated areas of QEHS concern to Management for corrective action as necessary, as well as ensured that all personnel understand safety rules and follow working procedures and practices, report near misses, conduct behavioural-based safety surveys etc. Show less

Perform external inspections for in-service equipment such as Process Heaters, Shell and Tube Exchangers, Columns, Piping and Tanks as per OISD/ API standards.Preparation of TA Inspection job scope and Perform internal Inspections for Process Heaters, Shell and Tube Exchangers, Columns, Piping and Tanks during T&I as per OISD / API standards.Record the results in inspection reports, pre and post testing and inspection (T&I) reports, worksheets in GE APM/SAP. Suitably recommend long… Show more Perform external inspections for in-service equipment such as Process Heaters, Shell and Tube Exchangers, Columns, Piping and Tanks as per OISD/ API standards.Preparation of TA Inspection job scope and Perform internal Inspections for Process Heaters, Shell and Tube Exchangers, Columns, Piping and Tanks during T&I as per OISD / API standards.Record the results in inspection reports, pre and post testing and inspection (T&I) reports, worksheets in GE APM/SAP. Suitably recommend long term and short term action plant for the reliable operation. Review NDT reports and Inspect fabrication work including welding and coatings. Communicate defective conditions to the proponent.Monitor/Review NDT results to determine defects and issue recommendations for repair or replacement as required.Participate in RCA and other technical discussions.Maintain and update static equipment/piping records and historical data.Verify and approve repair activities on static equipment and piping.Perform annual surveys and other field Inspections as per corporate program. Show less