Krishna Prasad Malladi Email and Phone Number

Responsibilities:Layout verification and validation simulationsDiscrete event simulations for all NPI and NPP’s along with digitalization of global manufacturing facilitiesPlanning of blades production and its manufacturing facilities for NPI & NPD Global offshore and onshore blade manufacturing facility operationsLogistic simulations for material handling between production hallsWarehouse simulations for material movement Facility modelling and modifications for better utilization of facilities for all the new products and extensionsData Extraction and data management using Teamcenter Digitalization of Blade manufacturing process To verify the blade Manufacturing according to the process along with all its dependent processesMap the complete process with necessary data collection concerning individual segmentsAssembly operations, logistics, and utilization of material handling data need to be inspected as per the standardsResponsible for the manufacturing data collection of blades from raw material storage to the final blade storage areaDigitalization of global turbine manufacturing facilities Responsible for concept verification and utilization of facilities for NPI/NPP, also for plant extensionsFor plant extensions, need to validate the conceptual process based on the existing facilitiesFor plant extensions, perform multiple simulations for projection of the rate of production along with the usage of its dependencies like buffers, logistics, resources, human, energy and more

Client: SIEMENS Centre of Excellence(R&D), NIT Kurukshetra, HaryanaResponsibilities:Product path design Works with multiple concepts to generate a shortest path for the material movement between the lanesVerification of multiple line balancing methods for the concepts generated Post approval from stakeholders creating the complete manufacturing process by merging the new processesFactory layout designs & discrete event simulationsResponsible for all the digitalization activities for the projects undertakenCollaboration with the process engineers to understand the production requirement and objective for simulationCreation of a digital twin for the actual model to analyze the current production process, identifying the bottlenecks and evaluating the efficiency of the existing facilityDevelopment of new methodologies to achieve the optimal line balancing with proper load distributionTime studies and data analysis to determine the appropriate cycle times and work sequence for each task Collaboration with production and lean departments for the feedback on the linesHuman-centered Simulations of worker capacity, human performance, and advanced applications like material handling between stations with resource chartsFor custom applications, Sim-talk (Programming Language) is used

Client1: ITM R&D Labs, Vijayawada, APClient2: ITM R&D Labs, Vadodara, Gujarat.Designation: Digitalization Engineer Tools used: Tecnomatix Plant Simulation, NX Cad & Cam, TAL Robotics, 3D Printing Technology Roles and Responsibilities:Designing:Product design and development with the NX Concept development for the equipment's proposed Works with die wizards, sheet metal operations, realize shapes, routing, PMI of complex structures, 2D & 3D drafting with all necessary GD&T rulesTo design the automobile components, machine parts, mechanical routing and mould & die fixtures for fellow IndustriesTest the CNC Machines (HAAS) with manual part programming and computer-generated programming3D printer machine setup with all parameters and job preparationPrototype manufacturing by using the 3D printers for the designed product for inspection activities Robotics Technology with 5 Axis - articulated robot and its controlling with programmingProcess Development:Worked as a technical member for designing new processes (NPP) for various R&D organizationsWorked as a facility designer for new products (NPI)Creations of conceptual layouts as per the inputs received Designed and verified the NPP’s in the Plant simulation tool for layout verificationWorked with 3D layout creations for concept visualization Simulations like throughput, buffer utilization and logistics performed for clientsDeveloped models to analyze the buffer at every process of the plantCreated enhanced models for the proper material flow from warehouse to the production linesDeveloped methodologies to increase throughput for multiple variants in production Responsible for the master data submission

Roles and Responsibilities:• To maintain the mechanical equipment like EOT Cranes & their accessories, pumps & their components, cooling towers, induction coil, hydraulic cylinders and attending breakdowns• Standardization of all ISO (9001, 14001, 18001 and 50001) documentation & energy management systems• Implement Kaizen for continuous improvements and eliminate energy loss processes for production efficiency• Responsible for maintenance, breakdowns, equipment and raw material placements as per the layout standards• Create the product drawings as per the design standards by using AutoCAD, Catia, NX

Roles and Responsibilities:• Monitoring of CNC machinery in perfect condition in a periodical manner, implementation of production trackers• Design the tools, jigs and fixtures for mechanical presses machines and design modifications for its components by Siemens NX • Generate and validate the NC part programming for the designed products