Rajesh Kumar Email & Phone Number

Oakville, Ontario, Canada

Reduced Spot welding expulsion in Body shop which includes changing weld schedules in WTC and Bosch make weld controls, repositioning of spot welds by teaching the Fanuc Robots, improving the physical welding conditions ( fixing edge welds, tip alignments, gap between two sheets, etc. ) to produce high quality spot welds.

Vaughan, Ontario, Canada

1. Developed 408 weld schedules for new automotive part launch which passed the quality standard of customer2. Prepared KUKA and FANUC robot programs for welding of different Automotive body parts3. Created Standard operation procedures for loading of parts on welding fixtures4. Worked with the Controls engineer to setup communication between PLC and Robots

Alliston, Ontario, Canada

1. Prepared daily production documents and keeping their record to analyze production losses and recent trends to prevent their occurrence in future.2. Developed and implemented process improvements or upgrades to optimize manpower utilization, improve workplace ergonomics and increase product quality.3. Assisted in assembly of vehicle - Honda CRV.

Brampton, Ontario, Canada

1. Worked as a Trailer Dock Release ( TDR ) specialist under high paced environment.2. Reviewed and load the trailer and release it according to loading list within mentioned timeline.3. Operated various warehouse equipment such as Forklift and Pallet Jacks to load pallets in the trailer etc.

Hoshiarpur Area, India

1. Conducted time studies and assembly line balancing to establish standard times, calculate manpower, analyse bottlenecks, NVAs and improve working methods to meet production requirement and evaluate potential capacity of line.2. Developed and improved material handling logistics by designing new trolleys, custom racks according to specific parts and modify material flow layouts to eliminates Chips and scratches issue during material movement.3. Prepared charts, reports, budget approvals and other documentations required for projects in MS Excel and MS word and coordinate with other departments for approval Process. 4. Designed 1 new - Press Shop layout and updated 4 exiting plant area layouts in Auto CAD to automate the processes, decrease the production takt time and improve the material movement.5. Determined labor cost per part for 1 whole product ( including child parts ) and prepared labor reduction plan by 11 %.6. Conducted 4 new products assembly trials on assembly line for mass production until the production teams is trained.7. Analyzed tools, manpower, racks, fixtures etc. required for new product assembly and prepared RFQ s which helps company to smartly invest on assets.8. Assisted Production and Planning team in shift scheduling, manpower requirement and changing assembly line conveyor speed which resulted in maintaining 92%+ production efficiency.9. Prepared Standard Operating Procedures and On Job Training documents and took sign offs from other departments and revised them when required.

India

1. Created & Maintained SAP ERP reports of Production of goods and their raw material stock.2. Maintenance of Chillers, HVAC, Compressors, Nitrogen Plant, WTP, ETP.

Master'S Degree, Manufacturing Engineering, 10/12

Major Subjects - Industrial Automation, Robotics, Project Management

Bachelor Of Technology - Btech, Mechanical Engineering, 75.1/100