Development of a concept to integrate geometric variations in joining simulation model for Body-In-White (BIW) parts.➡️ Developed an automated Mesh Morphing Procedure (MMP) using ANSA, Python and MATLAB platforms.➡️ Successfully integrated MMP into the joining simulation model using LS-Opt in Linux environment to carry out statistical tolerance simulation using LS-Dyna solver and meta-model approach.➡️ Analyzed and compared the statistical results with the experimental data using Minitab.➡️ Improved the accuracy of the meta-model based tolerance simulation by 65% for BIW parts.Tools used :🛠 ANSA🛠 LS-OPT🛠 Python🛠 MATLAB🛠 LS-DYNA🛠 Minitab🛠 Linux

During my Internship, I :➡️ Developed 2D/3D CAD stack-up models of automotive power module using Autodesk Inventor and ANSYS Spaceclaim.➡️ Performed thermo-mechanical FEM simulations in ANSYS to determine the behavior of porous sintered Silver (SAG) in Power modules under passive temperature cycling (pTC).➡️ Determined several damage parameters for the lifetime modeling of SAG.➡️ Improved and extended ANSYS-ACT scripts using Python to reduce the script running time over one session by 60% and to create additional post processing modules (eg. Damage parameter, strain rate, etc).Tools used :🛠 ANSYS🛠 ANSYS-ACT scripting🛠 Autodesk Inventor🛠 MATLAB🛠 Microsoft Excel

Contact modelling in ABAQUS.➡️ Developed FEM simulation models for different physical fabric cases, e.g. impact of a ball on the fabric and twisting of the fabric.➡️ Performed implicit and explicit dynamic simulations using ABAQUS.Tools used :🛠 ABAQUS

➡️ Worked with an in-house FEM code to simulate uni-axial stretching of Non-crimp Fabric (NCF) and validated the simulation results with the experimental data.➡️ Optimized the material model parameters for NCF by developing an optimization loop using MATLAB script.➡️ Developed FEM simulation models in ABAQUS using Implicit Dynamics to analyze the influence of friction in the NCF experimental setup and determined the friction coefficient value for the setup through optimization scripts in MATLAB.➡️ Analyzed the experimental images to extract information about fiber bending and inter-planar sliding in NCF using AutoCAD and Adobe Photoshop.Tools Used :🛠 MATLAB🛠 ABAQUS🛠 Adobe Photoshop🛠 AutoCAD🛠 Graph Grabber

My biggest achievement during this job tenure was the commissioning of entire new unit : Isomerization Unit (ISOM). We (I along with my team) coordinated the mechanical related activities effectively to speed up the commissioning process and completed it 2 days ahead of the scheduled date. I got appreciation from the Director of the Refinery for my dedication, commitment and execution skills although being a new member in the team.➡️ Led a team of 8 technicians and supervised the regular/shutdown maintenance activities.➡️ Worked in several interdisciplinary projects involving inspection, production, machining and rotary departments for the execution of shutdown activities and commissioning of new plants.➡️ Coordinated with the contractors and spare parts suppliers for manpower and material management.➡️ Carried out material stock planning using SAP MM and coordinated with warehouse for the purchase orders generation and goods delivery.Tools used :🛠 SAP MM🛠 Vibration testing equipment and laser alignment tools🛠 Calipers

➡️ Reviewed engineering drawings for engine parts and developed them from prototype to mass production.➡️ Managed multiple interdisciplinary projects involving Design, Production and Material procurement departments for the execution of pre-production trials.➡️ Visited vendor sites frequently to conduct quality audits for process evaluation.➡️ Performed quality control of prototype parts using optical and manual measurement techniques.Tools used :🛠 Profile Projector🛠 CMM🛠 Roughness tester🛠 Dial gauges and calipers