Kushal Kumar Email & Phone Number

Bengaluru, Karnataka, India

Process & Instrumentation Diagram(P & ID) for the complete Fire Protection System Packages & HVAC Pump skid.➢ Concept generation, Product design- development for the Fire Pump Packages.➢ Designing of an Fire protection system with containerized package based on NFPA standard from concept to development.➢ Hydro Pressure calculation for the package.➢ Preparing Time estimates for the Projects.➢ Creating entire fluid management pump package concepts in HVAC to fulfill the customer Requirements.➢ Co-ordinate with the suppliers & Sales team to design the package with respect to market availability standards & to meet customer requirements.➢ Responsible in making the Part Modeling, Submittal Drawing, Ship Loose Drawing, Bill of Material and Layout Drawing.➢ Preparing the Production drawings(Manufacturing drawings).➢ Technical Cost Reduction Ideas generation.➢ Documentation of any Issues and easy to access.➢ RFQ Prepation support.

Bengaluru, Karnataka, India

➢ Project In charge & Leading the prototyping activities till customer approval for various New Product Development projects.➢ Based on the customer drgs/ Actual Samples(reverse engg.) Preparation of the Quotation➢ Cost estimation of all types of processes (both soft & hard tooling) i.e. Turret punching press, laser cutting, bending,Welding, Surface finish process & fabricated assemblies.➢ Project Study (PFMEA), Feasibility & Management.➢ Study the Technical Documents, Standards, Specifications and Drawings.➢ 3D modelling and Drafting using Tool like Solid Works and AutoCAD.➢ Design Review and Planning of Raw material, bought out items and packing by ERP.➢ Sound exposure in Sourcing ,Vendor Development ,supplier capacity enhancement & localization activities➢ Development of Fixtures for Press Brake, Riveting, Spot welding and Welding Operation.➢ Development of first samples as per customer drawings & Leading the prototyping activities till customer approval.➢ Releasing the work orders to manufacturing department along with development, bending and riveting drawings.➢ Training and educating the operators & inspectors to meet the customer requirements.➢ Guiding the Pilot lot production.➢ Working with innovative ideas to satisfy the customer & their needs.➢ Preparations of PPAP documents like BOM-ERP, Process flow diagrams, FMEA (Failure Mode Effect Analysis), Control plan, Work Instructions, etc.➢ Coordination with customers regarding the design and quality aspects.