• Support production in various manufacturing methods including hydroforming, heat treatment, welding, brazing, machining, assembly, laser cutting, inspection, and NDT (FPI, RT, DRT)• Lead engineering effort in PFMEA studies, planning, and renewing fabrication of discontinued hardware • Utilize root cause analysis tools to resolve production quality issues in hydroforming, laser cutting, and NDT processes• Create rework instructions and collaborate with production to repair nonconforming hardware • Create project management tools to aid in project tracking, logging, and generation of capacity reports • Develop and maintain excel visual basic applications (VBA) for production continuity• Design, program, and implement solutions for digital record keeping of NDT activities• Facilitate FDM tooling design and manage scheduling, file preparation, printing, TPM, and troubleshooting

• Tailored hardware design for manufacturability and developed tooling and processes to deliver fully functional hardware for external customer• Created project schedules and optimized tooling design and processes for hardware fabrication to reduce costs and meet shipment deadlines • Wrote build specification for and managed procurement and installation of metal foil texturizing machine

- Develop controlled equipment and testing procedures to evaluate new and existing small arms systems- Perform FEA studies on in house tooling and new products- Design and prototype parts/assemblies to meet customer specifications using SolidWorks and prototyping equipment- Apply GD&T principles to create engineering drawing packages, perform tolerance stack up analysis, and create inspection criteria for parts/assemblies- Program, set up, and operate 3 and 4 axis milling machines- Design tooling to reduce set-up time and optimize cycle times for CNC milling machines- Explore alternative manufacturing methods

- Designed samples and testing procedures for testing microfiltration membrane adhesion methods- Performed tests on the various fabricated samples - Recorded and analyzed data, and advised the Cascade Design team on how to proceed with membrane adhesion for their pre-filtration system

- Used geographic data accumulated in ArcGIS to locate feasible locations for an integrated biorefinery (IBR)- Researched the dehydration, oligomerization, polymerization, and distillation processes required to refine isobutanol to iso-paraffinic kerosene (IPK)- Created a detail site plan involving process flow, and required equipment for an IBR- Worked with multidisciplinary design team to perform a feasibility study on the IBR- Presented quarterly findings to stakeholders

- Created Excel Workbooks with intricate macro operations to assist with project management- Calculated permeable and impermeable areas for stormwater calculations- Assisted in drafting drain demolition plans for the Waterfront Seattle Project