Kyle Walters

Kyle Walters Email and Phone Number

Research And Development Engineer @ Re:Build Manufacturing
Denver, CO, US
Kyle Walters's Location
Manitou Springs, Colorado, United States, United States
Kyle Walters's Contact Details

Kyle Walters personal email

n/a
About Kyle Walters

I’m a hands-on design engineer with 6 years of experience, obsessed with rapid prototyping to enable iterative design and quickly develop robust solutions.After 3 years living in Sweden, I'm back home in Colorado and ready to take on new mechanical/mechatronic challenges! Please reach out if you're looking for a skilled engineer who's constantly looking to improve himself and the organization.At Northvolt, I designed and implemented novel tooling for rapid equipment development, ensuring we kept pace with evolving li-ion cell demands in an R&D environment.Previously at SpaceX, I immersed myself in manufacturing and equipment engineering. I successfully onboarded advanced welding technologies and welded flight parts within 9 months, saving the company millions.

Kyle Walters's Current Company Details
Re:Build Manufacturing

Re:Build Manufacturing

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Research And Development Engineer
Denver, CO, US
Kyle Walters Work Experience Details
  • Re:Build Manufacturing
    Research And Development Engineer
    Re:Build Manufacturing
    Denver, Co, Us
  • Northvolt
    Mechanical Design Engineer
    Northvolt Aug 2021 - Sep 2024
    Västerås, Vastmanland County, Sweden
    Designed and fabricated mechanical, electromechanical, and pneumatic tooling to rapidly develop new manufacturing and quality processes on R&D lithium and sodium-ion battery lines- Leveraged 3D printing with integrated mechanical parts for rapid solutions and prototypes - Created detailed GD&T drawings and sourced parts directly for robust long-term solutions- Ensured robust designs by seeking user feedback and implementing an iterative design process- Increased yield at bottleneck from 70% to 98% by designing and implementing simple tools to solve complicated misalignment issues- Designed, programmed, and built first internally CE safety-marked machine in organization- Helped engineers across the organization to design and build custom solutions through hands-on interaction- Cultivated hands-on engineering by building and managing 3D-printing prototype shop- Improved Nx UI and created guides to reduce onboarding time for engineers - Provided one-on-one CAD, 3D printing, and manufacturing support- Developed internal and external supply chains to reduce lead times and accelerate product development
  • Spacex
    Manufacturing Engineer
    Spacex Jun 2018 - Nov 2020
    Hawthorne, California
    - Developed and optimized VPPA (Variable Polarity Plasma Arc) weld schedule and CNC program to achieve AWS D17.1 Class A+ welds- Led TIG and VPPAW flight qualification process via material testing, NDE development, and documentation- Created technical documents including work instructions, WPS, PQR, user manuals, and troubleshooting guides- Dispositioned non-conformances and applied corrective actions to reduce deviations per part by 59% over one year- Worked with vendors to resolve software and electromechanical issues on custom machinery- Created work instructions and handled quality deviations for machining and welding large aluminum parts- Designed custom tooling in Nx using GD&T (ASME Y14.5) to reduce labor hours and improve flight-part quality- Worked with design engineering to improve design manufacturability through part geometry changes and opening design allowables- Created, reviewed, and approved flight engineering drawings, specifications, and work instructions
  • Applied Flow Technology (Aft)
    Mechanical Engineering Intern
    Applied Flow Technology (Aft) Jan 2018 - May 2018
    Colorado Springs, Colorado Area
    - I created and implemented a help manual style guide to improve usability. -After learning to use the pipe-flow modeling and simulation software, I worked to eliminate bugs and improve features in a new software release.
  • Colorado Ski Furniture: Boulder
    Owner/Designer/Builder/Painter
    Colorado Ski Furniture: Boulder Aug 2014 - Dec 2017
    Boulder, Co
    -I pursued my passion for hands-on design and fabrication by starting my own branch of Colorado Ski Chairs in Boulder, CO.-I design and build custom furniture directly for clients as well as contract for Colorado Ski Chairs in Manitou Springs.-When contracting, I often build from the same model; I have increased quality while decreasing time spent per unit by updating the design for manufacturability and improving the manufacturing process. I designed jigs to standardize parts and assemblies, decreasing assembly time while improving quality consistency.-In building directly for customers, I have learned to work with clients to ensure that their specifications are met, while allowing for creativity in both the design and manufacture processes.-On larger projects, I led small groups, showing my skills as both a leader and hands-on team member.
  • Uefa Coml Ltda
    Research And Development Intern
    Uefa Coml Ltda May 2017 - Aug 2017
    São Paulo Area, Brazil
    -I led research and development into new wire, cable and fabrication and recycling machines.-In search of new, higher quality, and cheaper products, I opened new supply chains with Chinese manufacturers and exporters to Brazil.-I led meetings with potential suppliers and the business owner, acting as both a translator and importer.
  • University Of Colorado, Mechanical Engineering Senior Design
    Chassis And Propulsion Lead
    University Of Colorado, Mechanical Engineering Senior Design Sep 2016 - May 2017
    Boulder, Co
    -I led my Senior Design team to 4th place against 27 international teams with 5,500 eMPG in the 2017 Shell Eco-Marathon Americas. -My team custom-designed and manufactured a manned, battery-electric vehicle from the ground up. I took on a hands-on leadership approached in which I was involved in every component at every stage of development from ideation to driving the vehicle at the competition.-Using SolidWorks Simulations, I designed the drop-outs and rear-brake system for the vehicle, which had to withstand large stress caused by the in-hub BLDC motor without deforming or falling out of alignment.-Through physical prototyping and SolidWorks modeling, we designed the vehicle to optimize for weight with SolidWorks stress simulations while considering safety at every turn. The technical inspector said that we had "the only death-proof frame without sacrificing weight".-This project involved a full product cycle from prototyping to fabrication, testing and validation. -I helped to draft engineering drawings and ensure that all drawings were well-specified and machinable for over 60 parts then spent more than 200 hours fabricating parts and welding in the machine shop.-Even though this was our first year and we were competing against legacy teams, we were the first team of almost 100 to pass technical inspection and one of very few to pass on their first attempt due to quality engineering at every step and attention to detail.-Operating on a $15,000 budget, we saved $1,500 to go toward future projects.-The Shell Eco-Marathon is an international competition which brings teams from all around the Americas to race custom-made vehicles for maximum efficiency.
  • Colorado Ski Furniture
    Painter/Builder
    Colorado Ski Furniture May 2014 - Aug 2014
    Manitou Springs, Co
    -At Colorado Ski Chairs, I worked on all aspects of ski chair fabrication from removing bindings and cutting skis to assembly and painting.-I decreased fabrication time through new jig designs and more efficient work layouts.-Using the skills learned here and the money that I had saved up, I began my own branch in Boulder, Colorado.
  • Divemaster Internship
    Divemaster Intern
    Divemaster Internship Jun 2013 - Aug 2013
    Cozumel, Mexico
    -As a PADI Divemaster intern, I guided and assisted SCUBA dives (drift, wreck, deep).-I practiced and implemented skills including leadership in high-pressure environments, first aid, and customer relations.-SCUBA diving has given me a hands-on, in-depth understanding of fluid-dynamics.-My day-to-day activities included prepping boats, assembling clients' equipment, and assisting divemasters while improving my own skills.-On various occasions, I actively intervened to prevent life-threatening injuries.
  • Applied Flow Technology (Aft)
    Engineering Intern
    Applied Flow Technology (Aft) Jan 2012 - Aug 2012
    Colorado Springs, Co
    I resolved data migration, integration, and cleansing issues in Salesforce in a professional environment.

Kyle Walters Skills

Solidworks Leadership Metal And Wood Shop Experience Microsoft Office Gd&t Manufacturing Drawings Mathematica Project Management Microsoft Word Powerpoint Strategic Planning Research Padi Divemaster Welding Ees Matlab C++ Product Design International Business Spanish Brazilian Portuguese User Centered Design Python Data Analysis Circuits Intercultural Communication Communication Team Leadership Well Travelled Independent Thinking Rapid Prototyping 3d Design Engineering Manufacturing Microsoft Excel Microsoft Visual Studio C++ Mechanical Engineering 3d Modeling Teamwork Product Development Automotive Design Computer Aided Design Chassis Metal Fabrication Electric Motors Fiberglass Sketching Hands On Design Bicycle Repair Soldering

Kyle Walters Education Details

Frequently Asked Questions about Kyle Walters

What company does Kyle Walters work for?

Kyle Walters works for Re:build Manufacturing

What is Kyle Walters's role at the current company?

Kyle Walters's current role is Research And Development Engineer.

What is Kyle Walters's email address?

Kyle Walters's email address is ky****@****cex.com

What schools did Kyle Walters attend?

Kyle Walters attended University Of Colorado Boulder, Manitou Springs High School.

What are some of Kyle Walters's interests?

Kyle Walters has interest in Education, Poverty Alleviation, Science And Technology, Disaster And Humanitarian Relief, Human Rights, Health.

What skills is Kyle Walters known for?

Kyle Walters has skills like Solidworks, Leadership, Metal And Wood Shop Experience, Microsoft Office, Gd&t, Manufacturing Drawings, Mathematica, Project Management, Microsoft Word, Powerpoint, Strategic Planning, Research.

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