Global Quality Assurance (GQA) is a consulting firm focused on bringing valued-added services in the area of quality systems, quality planning, advanced program management, manufacturing system methodologies, supplier development. GQA Consulting Services have been utilized by Aerospace Tier 2-3 (low volume mfg) clients as well as Tier 1 automotive and heavy duty equipment component manufacturers (high volume mfg).Responsibilities: Aerospace Experienced Auditor, Lead (AS9100 Rev D). Standards include: AS9100, AS9120, AS9146, AS9102, AS13100, AS9104.

Led the conceptualization, design, and development of the hybrid Quality Management System, integrating the principles of Functional Safety ISO26262 and IATF 16949.Devised and executed a robust strategy for the seamless implementation of the Quality Management System across all relevant departments and processes within the organization.Developed comprehensive training programs to enhance awareness and understanding of the hybrid Quality Management System, fostering a culture of continuous improvement and accountability.Established and monitored key performance indicators (KPIs) to evaluate the effectiveness and efficiency of the hybrid Quality Management System, driving continuous improvement initiatives.Remained abreast of industry developments, regulatory changes, and best practices related to Functional Safety ISO26262 and IATF 16949, integrating relevant updates into the Quality Management System as needed.

Responsible for standardizing global processes, with a primary focus on optimizing supply chain management. Cultivated cross-functional partnerships with engineering teams and essential suppliers to ensure the achievement of cost, quality, and delivery objectives. Designed supplier performance metrics based on risk assessments and conducted comprehensive analyses of current expenditures and supplier evaluations. Guided the vendor selection process in collaboration with engineering teams and oversaw supplier relationships.Offered expertise in the final selection of suppliers and managed initiatives related to supply chain Counterfeit Parts & REACH programs. Drove ongoing enhancement of supplier processes to elevate quality, on-time delivery, and cost-effectiveness. Conducted customer audits of supplier quality management systems and spearheads Off-Shore Supplier Development/Management in Europe, India, China, and Brazil.

Successfully implemented and managed the Quality Management System, securing third-party certification to AS9100 Rev D. Led the comprehensive development and rollout of the Quality Management System processes, overseeing all personnel training.Demonstrated accountability for elevating and refining the Quality System, actively collaborating with both internal and external customers to meet quality performance goals and foster continuous organizational improvement. Formulated and maintained quality objectives, aligning closely with management to enhance customer satisfaction while minimizing costs.Provided supervision and guidance to the quality department team and other personnel, addressing customer concerns, internal quality issues, and professional matters. Held the crucial role of Management Representative for Quality, ensuring the effective maintenance of quality system requirements.Adhered meticulously to established specifications and procedures, placing a strong emphasis on product quality and meeting customer requirements. Oversaw incoming and in-process inspection activities and effectively managed First Article Inspection (FAI) development in accordance with customer specifications.

High Volume Mfg. Support: FORD Heavy Duty Diesel EngineMfg. processes supported include: stamping (metal fabrication), injection mold, machining, special processes (heat treat, welding, brazing, chemical, screw machine mfg.Responsibilities: 124 suppliers and 400 components for 8 advanced engine programs launched in 3 facilities, Quality Improvements, Cost Reductions, Error Proofing, Supplier Evaluation, Supplier NC issuance and closure support, Supplier Site Assessments, Off Shore Logistics Support, Management Report Out.

Engineering Manager for Cylinder Head and Block Machining DepartmentHigh Volume Mfg. Support: FORD Heavy Duty Diesel EngineMfg. support: Grey Iron Cylinder Head & Cylinder Block production, Engine Assembly. Responsibilities: Implementation/launch of Cylinder Head & Cylinder Block production line for NPL: FORD Powerstroke 6.3L Diesel Engine, Resource Development, Employee Evaluations, Training, NCR disposition, Product Risk Evaluation (PFMEA), equipment troubleshooting, process changes, ECN management, Cost Reduction/Quality Improvement Project Planning and Delivery, Adherence to QMS Processes & Procedures, process improvements.