Larry Steele personal email
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Larry is a senior executive who combines a demonstrated record of leading successful, results-oriented Lean Enterprise Transformation and Operations Improvement Projects with over 30 years of proven General Management and Operations Management experience.Larry has been a site manager or a team member on Operations Improvement and Lean Transformation Projects in China, England, Mexico, Germany, Belgium, Canada, and the USA for clients ranging from Fortune 100 companies to $50 million private manufacturing and service companies, and the Army.Larry has industry experience in Aerospace, Food Processing, Food Service, Railroads, Chemicals, Refining, and Garments. Larry has organized and led more than 50 Manufacturing Kaizen and Rapid Improvement Events, and more than 30 Transactional Kaizen Events. Results ranged from reducing wheel change cycle time by 62% to increasing manufacturing engineering installation plan first pass yield from 9% to 93%.Specialties: Lean Implementation, Lean Enterprise Transformation, Toyota Production System, BSME, MBA, Certified Six Sigma Black Belt, PMP, Business Process Improvement, Operations Improvement, Kaizens, Rapid Improvement Events, 3P Events, 5S, Shingijutsu, Value Stream Mapping, Hoshin Kanri, OEE, TPM, SAP, Change Management, Balanced Scorecard, Turnarounds, TQM, Lean Six Sigma Green Belt Training/Certification, and Lean Practitioner Training/Certification.
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Continuous Improvement Senior ManagerDyncorp International Aug 2010 - Nov 2013Continuous Improvement Senior Manager – Organized and led Lean Six Sigma Projects.• Helped lead Turnaround of large Aviation MRO Operation;o Reduced planned PE maintenance repair cycle time 36% by implementing work breakdown structure tracking, synchronized parts flow/tracking to and from back shops, and visual management. Total savings in direct labor and fringe benefits exceeded $649,416 during first 6 months of project.o Helped Cerberus Operations Manager and site management reduce monthly EBIT Loss from $929K to $250K in 7 months by reducing overtime 70%, instituting standard work shifts and implementing an attendance policy. No deterioration of contract metrics occurred during these changes.o Implemented Balanced Scorecard from work center level to program level across site.• Led and helped lead teams to make the following corporate COE process improvements;o Supply Chain – Reduced requisition approval to issue cycle time o Sourcing – Reduced purchase order placement time o Billing – Improved first pass yield to 99% and reduced cycle time o Staffing – Reduced open personnel requisition time o Supply Chain – Reduced new program setup/startup cycle time• Developed Lean Practitioner Training/Certification and helped develop Lean Six Sigma Green Belt Training/Certification. -
Senior ConsultantArgo Consulting Sep 2009 - Jul 2010Canadian Pacific Railroad - Toronto, Ontario Led Lean Implementation at Toronto Yard.· Organized and Led 12 Kaizens in Yard Operations and Mechanical Services that generated results ranging from increasing on time train departures by 16% to reducing wheel replacement cycle time by 63%.Canadian National Railroad – Montreal, QuebecHelped Lead Four week Analysis and Assessment of Rail and Tie Gangs.· ·Identified $9.8 million annual savings from Total Productive Maintenance and Overall Equipment Effectiveness and presented proposal to senior management. -
Lean Industrial EngineerGlobal Aeronautica Mar 2009 - Sep 2009Lean Industrial Engineer – Six Month contract to implement Boeing Lean+; Shingijutsu 3P Events, Accelerated Improvement Workshops, Strategy Deployment, 5S, Balanced Scorecard, OEE, SMED, and Feeder Lines.· Facilitated Accelerated Improvement Workshop that increased manufacturing engineering installation plan first pass yield from 8% to 95% while reducing release cycle time from 54 days to 32 days.
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Senior ConsultantCentris Consulting Oct 2007 - Nov 2008Senior Consultant – U.S. Army Aviation and Missile Command Headquarters - Huntsville, AlabamaLed Change Management and Business Transformation as part of the Logistics Modernization Program that replaced the Army’s Legacy Supply Chain System with a SAP Supply Chain Solution.• Mapped Legacy Roles and Responsibilities into SAP Roles and Responsibilities.• Trained, coached and mentored AMCOM Management through Change Management Process.Senior Consultant – Foster Wheeler Engineering and Construction – Houston, TexasImproved operating efficiency of Engineering and Project Management Departments.• Implemented Management Operating System with Metrics and Key Performance Indicators.• Developed and Implemented Earned Value Performance Metrics and Reporting.• Designed and built Work Load Management System using company’s IT Department.
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Division Lean ManagerParker Hannifin/Stratoflex Products May 2005 - May 2007Division Lean Manager – Implemented Parker Lean System in division headquarters and five manufacturing plants including Parker Hannifin’s Hoshin Kanri Strategy Deployment and Balanced Scorecard Processes.Organized and led 8 Transactional Kaizen Workshops. Developed current and future state value stream maps, detailed transformation plans, and led team improvement board implementation in engineering, program management, customer service, accounting, information technology, human resources, strategic pricing, and supply chain.• Accounts Payable - 1,600 invoices/month to 3,100 invoices/month with same staff by eliminating rework.• Drafting - 10 job orders/week to 23 job orders/week by organizing department into cells.Organized and led 22 Manufacturing Kaizen Workshops. Developed current and future state value stream maps, detailed transformation plans, and led department and cell improvement board implementation in warehouse, CNC, tube bending, welding, assembly, quality assurance, inspection, maintenance, shipping, and receiving.• Weld Shop - Productivity increased 33% and WIP reduced 24% by visual scheduling and FIFO.• Standard Hose Assembly - 4,900 pieces/month to 8,400 pieces/month by FIFO and eliminating rework.• Tube Bending - Set-up time reduced 44% by part family grouping, set-up standard work and set-up carts.• Metal Hose Assembly - Travel distance reduced 66% by new cell layout.
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Project ManagerAlignment Group Apr 2003 - May 2005$600 million Global Chemical Company – Senior ConsultantReengineered Supply Chain Process in corporate headquarters and 12 manufacturing plants.
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Senior ConsultantPdp Group Feb 2002 - Apr 2003$48 million Hazardous Material Transport Company – Senior ConsultantReengineered all business processes.
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Senior Consultant/Site ManagerThomas Group Aug 1998 - Feb 2002$400 million Global Garment Manufacturing Company – Site Manager - Shenzhen, China plant·Reengineered global Supply Chain Process that increased on time delivery 76% and reduced inventory 45%.·Implemented Lean Manufacturing, Cellular Processing Units (CPUs) and Advanced Planning System, based on Toyota Production System, that reduced fulfillment cycle time 46% and increased quality 31%.·$1.5 billion Global Food Flavorings Company – Site Manager - Milton Keynes, England plantImplemented Lean Manufacturing/Demand Flow and reengineered Supply Chain Process that reduced inventory 42%, increased productivity 18% and increased on time delivery 22%.$2 billion Tier One Global Automotive & Truck Parts Manufacturer – Senior Consultant·Conducted feasibility study, developed cost justification and created plan for implementing Oracle ERP System in four manufacturing plants and corporate headquarters. -
Vice President Of Process & Product DevelopmentSky Chefs May 1988 - Mar 1993Responsible for process and product development, information/network system design and operation, facilities, engineering, distribution, and 120 employees. Championed, introduced, and led company-wide Total Quality Management (TQM) program covering 9,600 employees.Implemented Software 2000 Package, new MRP, activity-based costing, production planning/inventory control, and financial reporting systems while outsourcing old systems. · ·
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Vice President Of OperationsLaura Scudder'S Feb 1987 - Jul 1988Snack food company with 1,300 employees and revenues of $130 million. Leveraged Buy-Out from Pet in 1984. Purchased by Borden in 1987.Led turnaround of manufacturing operations by increasing gross margin 5% that resulted in a net income increase of $4 million in 8 months.
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General Manager Frito-Lay Equipment ManufacturingFrito Lay Jun 1983 - Feb 1987Food processing equipment manufacturer with 95 employees and revenues of $12 million. Led company turnaround reversing annual operating loss of $886,000 to a $465,000 profit in 25 months.
Larry Steele Skills
Larry Steele Education Details
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Finance -
Mechanical Engineering
Frequently Asked Questions about Larry Steele
What is Larry Steele's role at the current company?
Larry Steele's current role is Continuous Improvement Lean Six Sigma Black Belt.
What is Larry Steele's email address?
Larry Steele's email address is la****@****hoo.com
What schools did Larry Steele attend?
Larry Steele attended University Of Houston, University Of Houston.
What skills is Larry Steele known for?
Larry Steele has skills like Toyota Production System, Certified Six Sigma Black Belt, Pmp, Lean Manufacturing, Lean Enterprise Transformation, Continuous Improvement, Organizational Change, Operational Excellence, Performance Improvement, Change Management, Lean Six Sigma Green Belt Training And Certification, Supply Chain Management.
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Larry Steele
Mesa, Az2pulte.com, pultegroup.com -
2gmail.com, cookman.edu
1 (386) 4XXXXXXX
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