Patrick Lavery

Patrick Lavery Email and Phone Number

Senior Principal Engineer: MEMS, Materials Scientist and Metallurgist, Electronics Packaging, Thin Film and Etch Processing @ Vicor Corporation
Patrick Lavery's Location
North Andover, Massachusetts, United States, United States
About Patrick Lavery

Materials scientist with the ability to develop processes and materials that enhance many different technologies from commercial to government/military to space. Present work supports packaged/molded electronic power supplies used to power AI chips, servers, and a variety of other applications including specialty military devices in both terrestrial and space applications. Specialist in adhesion promotion, RF and MW plasma process applications, silicon MEMs, photo methods and techniques, electrolytic and electroless plating (Pt, Pd, Cu, Ni, NiP, Au), wet etch and cleaning processes, thin film materials and PVD methods, solders and SMT methods, fabrication of ferrite composites, filled polymers, refractories, high temperature metallurgy, coatings, and heat treat, inspection systems, and failure analysis using analytical equipment. Recent development leading to commercialized products include Vicor's SM-ChiP Family of power supples. Outlined and demonstrated the methods to externally metallize epoxy molded power supplies that allowed elimination of external leads thus making chips surface mountable. Make materials play nicely with each other and if needed invent them. Find every challenge interesting.

Patrick Lavery's Current Company Details
Vicor Corporation

Vicor Corporation

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Senior Principal Engineer: MEMS, Materials Scientist and Metallurgist, Electronics Packaging, Thin Film and Etch Processing
Patrick Lavery Work Experience Details
  • Vicor Corporation
    Senior Principal Engineer
    Vicor Corporation May 2014 - Present
    Andover, Ma, Us
    Developed materials and procedures utilizing new chemistries to advance 2D and 3D electronic packaging technologies. Latest development involved materials and methods to enhance adhesion of epoxy molding compounds to system in package (SIP) electronic assemblies used in lead-free solder assemblies. Improved MSL rating from MSL6 to MSL3. These packaged devices, SIP in type, contain not only both organic and inorganic materials but also solder which complicated the adhesion solution. Other activities, to name just a few, involved epoxy system integration, electroplating on epoxy molding compounds, PVD materials and methods, wet and dry etching, lithography, flip chips, and solder alloy development and processing. As a Senior Principal Engineer I support Design Engineering through the NPI process and I am always available for consultation with senior management and customers for product related issues. Co-author of several new product and process patents associated with the Vicor SM-ChiP, surface mount, and radiation tolerant systems.
  • Lilliputian Systems
    Principal Mems Process Design And Development Engineer
    Lilliputian Systems Nov 2006 - May 2014
    MEMS Development. Solid Oxide Fuel Cell (SOFC) built on silicon MEMS structure. Developed platinum electroplating processes for silicon blind via fill, developed 3D, 40 micron thick polyimide /PBO structures with HDMS and Asahi Glass PBO, developed and released 800C operational thin film platinum electrodes and resistive heater networks, developed spray photolithography methods and spray resist with UV and Deep UV chemistries, and produced thin film Pt-YSZ structures with high temperature stability. Skilled in MEMs process equipment such at resist coaters, aligners, developer tools, wet sinks, plasma etchers (RIE and DRIE), EB-EVAP, Ion Beam Etcher, heat treat furnaces, and metrology equipment. Specialized ability in MEMS process integration as applied in Intel FAB17.
  • Vicor Corporation
    Principal Engineer
    Vicor Corporation Oct 2001 - Nov 2006
    Andover, Ma, Us
    Was company specialist in materials science technologies. Was Vicor lead in the qualification of ROHS compliant materials and MSL Testing in a lead-free solder environment. Was Vicor company expert in acoustic microscopy with over 2000 hour logged hours in the evaluation of MLPs.
  • Film Microelectronics Inc/Satcon Technologies
    Thin Film Manufacturing Engineering Manager
    Film Microelectronics Inc/Satcon Technologies May 1998 - Sep 2001
    Thin film substrates and electronic networks built using thin film and plating techniques. Specialist in AlN substrate processing, hermetic filled Au vias, positive and negative resist processing, and high temperature stable films such as Ti/Pt/Au for 500C processing window that is wire bondable and adherent.
  • United Technologies (Formerly Bf Goodrich Turbines/Walbar Metals Division)
    Plant Metallurgist, Senior Development Engineer - Technical Supervisor
    United Technologies (Formerly Bf Goodrich Turbines/Walbar Metals Division) Nov 1991 - Jun 1998
    Developed high temperature coatings, including a co-deposition aluminum/chromium ATP coating for low Cr content Ni superalloys and pack and ATP platinum group metal enhanced aluminides. Patented new superalloy coatings. Supported multitple General Electric, Pratt and Whitney, Siemens, Westinghouse, and Solar Turbines programs. Represented Walbar when interfacing with customers such a GE and PWC on coating qualifications and new coating production methods.
  • Thermo Electron
    Program Manager
    Thermo Electron 1987 - 1991
    Waltham, Ma, Us
    Thermolectric materials, SP-100 Space Power System, responsible for solid state and braze alloy bonding with graphite, CVD-W, Nb-1Zr, Ti, V, PdSi, and others. Worked on SiGe thermoelectric and TAGS (TeAgGeSe). Obtained FOM >2.0 with GSAT alloy material. Worked with GE-Astro Space Division, JPL (Jet Propopulsion Lab), and KAPL (Knowles Atomic Power Lab). Evaluated lifetime models for bonds of thermoelectric system used in Galileo probe that was sent to Jupiter. Held DOD Secret Clearance.

Patrick Lavery Education Details

  • Thayer School Of Engineering At Dartmouth College
    Thayer School Of Engineering At Dartmouth College
    Materials Sciences
  • Thayer School Of Engineering At Dartmouth College
    Thayer School Of Engineering At Dartmouth College
    Metallurgical Engineering
  • Dartmouth College
    Dartmouth College
    Engineering Sciences
  • Phillips Exeter
    Phillips Exeter

Frequently Asked Questions about Patrick Lavery

What company does Patrick Lavery work for?

Patrick Lavery works for Vicor Corporation

What is Patrick Lavery's role at the current company?

Patrick Lavery's current role is Senior Principal Engineer: MEMS, Materials Scientist and Metallurgist, Electronics Packaging, Thin Film and Etch Processing.

What schools did Patrick Lavery attend?

Patrick Lavery attended Thayer School Of Engineering At Dartmouth College, Thayer School Of Engineering At Dartmouth College, Dartmouth College, Phillips Exeter.

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