Declan Scullion

Declan Scullion Email and Phone Number

Engineer - Consultant - Lean & Sustainable Product Design @ Design Sustainable
Declan Scullion's Location
Belfast Metropolitan Area, United Kingdom
About Declan Scullion

‘Dirty Hands’ Secret of Success… Standing as a graduate on the shop floor, my Masters in Mechanical and Manufacturing Engineering didn’t mean much to the operator who I was asking to rework my prototype again to make more last minute ‘design improvements’.So I had to get my hands dirty, I learned how to weld and do all the manufacturing that was carried out in house. I started building my own prototypes and the more processes I learned to do, the less I had to do - builds became quicker & easier.This cross-department working led to me holding concurrent Engineering Manager and Production Manager roles. I had to break down the departmental silo walls just to do my job. I had to work out the balance between the opposing perspectives to find the best solution - the key to creating great designs: The ability to objectively balance perspectives to achieve the objectives:How do we: make it? Guarantee it is made correct each time? Sell it? Make a profit? Get the customer to pick it? Get the customer to return?I proceeded to take on interim management and consultancy roles to expand my perspectives.So how does a Design Engineer become ‘exceptional’ and gain the perspective to answer all these questions while meeting targets? It is a challenge but we’ve developed a structured framework to help engineers achieve this.CONNECT WITH ME IF YOU’RE A…→ MANAGING DIRECTOR tired of refereeing between departments, you’re trying to build a cohesive company team culture to deliver cutting edge innovation and competitive advantage and achieve happy customers and healthy profits→ ENGINEERING MANAGER who wants their team to be recognised as industry leading and products as world class but can’t see the wood for the burning trees→ DESIGN ENGINEER OR GRADUATE who is missing that key to unlock the next level in your product development ability, you’re not sure what it is or where to find it.Contact me or check out our website to look at the various ways we can help.

Declan Scullion's Current Company Details
Design Sustainable

Design Sustainable

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Engineer - Consultant - Lean & Sustainable Product Design
Declan Scullion Work Experience Details
  • Design Sustainable
    Senior Design Specialist
    Design Sustainable Apr 2023 - Present
    Belfast, Northern Ireland, United Kingdom
    Supporting product design and manufacturing organisations to embrace sustainability in their product design process. Developing sustainability strategies and actions plans including sustainability audits. Delivering product lifecycle analysis, circular economy benchmarking and materials and manufacturing evaluation. Specialising in design approach review and development with improvement implementation support.
  • Lean Design For Manufacturing
    Engineering Coach ¤ Manager
    Lean Design For Manufacturing Aug 2015 - Present
    United Kingdom
    www.leandfm.comdscullion@leandfm.comEngineering Managers typically see quality issues, budget overruns and project delays as their biggest problems. Their real frustration is that they can’t just take over the project and fix these issues themselves. They have a lack of direct control over the project but do have control over the engineers delivering it. The success of the project is directly related to the performance of those engineers so it is important that their potential is… Show more www.leandfm.comdscullion@leandfm.comEngineering Managers typically see quality issues, budget overruns and project delays as their biggest problems. Their real frustration is that they can’t just take over the project and fix these issues themselves. They have a lack of direct control over the project but do have control over the engineers delivering it. The success of the project is directly related to the performance of those engineers so it is important that their potential is unlocked and they are given a fighting chance.We engineers are a proud people. We want to prove ourselves, develop expertise, earn a reputation for success and we want to do work that is interesting & innovative. At Lean Design For Manufacturing it is that pride and desire that has driven us to develop the tools that are giving engineers around the world the fighting chance to succeed.Outstanding Engineers > Successful Products > Growing Companies!Lean Design For Manufacturing Professional Development is on the job and on demand training based on real experience, Continuous Professional Development (CPD) career support and structured mentoring delivering accelerated development.UNLOCK ENGINEERING POTENTIAL, DESIGN THE FUTURE, MAKE HISTORY Show less
  • Lean Logic P/L
    Business Improvement Specialist - Uk & Ireland Associate Of Lean Logic Pty Ltd (Australia)
    Lean Logic P/L Jul 2015 - Present
    United Kingdom
    www.leanlogic.com.audscullion@leanlogic.com.auDelivering Lean Logic's unique approach to transform companies that are motivated and excited to grow but that are being held back and frustrated by constant fire-fighting and road blocks
  • Engineering Expert Witness
    Engineering Expert Witness
    Engineering Expert Witness Jan 2014 - Mar 2020
    United Kingdom
    Engineering expert witness in the field of mechanical engineering, design engineering, product development, manufacturing technology and agricultural engineering.
  • Steelweld Fabrications Ltd
    Engineering Manager ¤ Quality Manager ¤ Design For Manufacturing Consultant
    Steelweld Fabrications Ltd Jan 2013 - Aug 2015
    United Kingdom
    www.steelweld.co.ukInterim management in Quality and Engineering within this manufacturing sub-contractor, to drive process improvement to improve customer satisfaction and increase profits. Established New Product Implementation (NPI) procedures involving customer’s Design Engineers; improved product data management systems; established lean production systems and practices; established non-conformance prevention systems with feedback channels to each customer’s engineering… Show more www.steelweld.co.ukInterim management in Quality and Engineering within this manufacturing sub-contractor, to drive process improvement to improve customer satisfaction and increase profits. Established New Product Implementation (NPI) procedures involving customer’s Design Engineers; improved product data management systems; established lean production systems and practices; established non-conformance prevention systems with feedback channels to each customer’s engineering departments.Initiated a Design For Manufacturing (DFM) / Design For Assembly (DFA) service providing support, guidance and collaboration to customer’s engineering departments. Worked directly with Engineering Managers and Design Engineers to achieve often significant reductions in production cost, lead time and quality conformance. Show less
  • Lean Logic P/L
    Engineering Consultant: Product Development ¤ Design For Manufacturing ¤ Production Implementation
    Lean Logic P/L Feb 2012 - Sep 2012
    Melbourne, Australia
    www.leanlogic.com.auHelping businesses solve problems, design and manufacture products more effectively and efficiently and more easily achieve their goals by adopting lean engineering and design for manufacturing systems and processes. Involved hands on working within client companies providing a range of services, including coaching and mentoring, consulting, group coaching, managing improvement projects and guiding the change process.
  • Blaney Agri
    Engineering Manager ¤ Production Manager
    Blaney Agri Apr 2010 - Nov 2011
    United Kingdom
    www.blaneyagri.comAppointed as interim manager to improve and expand resources to cope with rapid expansion. Drove continuous improvement, adopting lean engineering and lean manufacturing processes, systems and techniques such as Design for Manufacturing, New Product Implementation, one piece flow and 5S. Achieved 75% reduction in lead time within 2 months and 55% reduction in Non Value Added (NVA) production time.
  • Blaney Motor Company
    Design Engineer ¤ Project Manager
    Blaney Motor Company Dec 2006 - Apr 2010
    United Kingdom
    www.blaneymotor.comManagement of a significant product development project partnered with Queen's University, Belfast, in the fields of automotive and agricultural machinery engineering. Project included extensive market research, a number of new technologies and development of strong working partnerships with suppliers.
  • Quad-X Ltd
    Design Engineer
    Quad-X Ltd Jun 2004 - Dec 2006
    United Kingdom
    www.quad-x.comMachinery design. Developed products from initial design concept and market research, through detailed design, testing, certification, supplier sourcing, manufacture, distribution and after sales support. Developed patented technology. New manufacturing capabilities required concurrent development of the production systems and processes alongside the product development. Knowledge and skills gained during this time laid the foundation for my future in Design for Manufacturing

Declan Scullion Skills

Engineering Product Development Continuous Improvement Lean Manufacturing Design For Manufacturing Change Management Process Improvement Manufacturing Operations Management Business Process Improvement Project Management Design For Assembly Strategy Project Planning Team Building Team Leadership Mentoring Coaching Microsoft Office Product Design Design Engineering Engineering Management New Business Development Management Lean Engineering Dfma Dfa

Declan Scullion Education Details

  • Chartered Engineer - Ceng Mimeche
    Chartered Engineer - Ceng Mimeche
    Chartered Engineer
  • Centre For Competitiveness
    Centre For Competitiveness
    Six Sigma Green Belt
  • Chartered Management Institute
    Chartered Management Institute
    Level 4 Nvq In Management
  • Queen'S University  Belfast
    Mechanical And Manufacturing Engineering

Frequently Asked Questions about Declan Scullion

What company does Declan Scullion work for?

Declan Scullion works for Design Sustainable

What is Declan Scullion's role at the current company?

Declan Scullion's current role is Engineer - Consultant - Lean & Sustainable Product Design.

What schools did Declan Scullion attend?

Declan Scullion attended Chartered Engineer - Ceng Mimeche, Centre For Competitiveness, Chartered Management Institute, Queen's University Belfast.

What skills is Declan Scullion known for?

Declan Scullion has skills like Engineering, Product Development, Continuous Improvement, Lean Manufacturing, Design For Manufacturing, Change Management, Process Improvement, Manufacturing, Operations Management, Business Process Improvement, Project Management, Design For Assembly.

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