Bob Leffler Email and Phone Number
Milwaukee, WI, US
Bob Leffler's Location
Greater Milwaukee, United States, United States
Bob Leffler's Contact Details
Bob Leffler work email
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Bob Leffler personal email
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Bob Leffler phone numbers
About Bob Leffler
Experienced leader with a demonstrated history of successfully working on the shop floor and within the executive office. Honesty and Integrity - Soldier of the Year & Volunteer Family of the Year. Track record of delivering successful outcomes for large-scale projects and strategic initiatives. Demonstrated success across multiple industries, non-profit and military sectors.
Bob Leffler's Current Company Details
Bob Leffler Work Experience Details
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President And CooVrc Engineered SolutionsMilwaukee, Wi, Us
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President & CooVrc Engineered Solutions May 2024 - PresentMilwaukee, Wisconsin, Us
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Chief Operating OfficerVrc Engineered Solutions Jul 2023 - May 2024Milwaukee, Wisconsin, Us
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Director, New Product Industrialization & Advanced Manufacturing EngineeringHenniges Automotive Aug 2018 - Jun 2023Auburn Hills, Michigan, UsGlobal Tier 1 automotive leader in rubber and thermoset Vehicle Sealing Components. Returned to Henniges to organize and lead a global team with a focus on new manufacturing methodologies through Automation, IIoT integration, Tooling Development, and New Product Industrialization. Successfully implemented a 4-year “Future Factory” Roadmap resulting in significant direct labor reductions, while improving safety, quality, and employee morale. -
Vice President Of TechnologyQ Holding Company Jun 2017 - Jan 2018Private Equity owned elastomeric solutions provider for life sciences, automotive, and industrial markets. Provided direct leadership for the Qure Medical businesses pending on-boarding of a new CEO.
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Director, Transformation Management OfficeIsola Group Jul 2016 - May 2017Chandler, Arizona, UsPrivate Equity owned market leader in multilayer printed circuit boards. Successfully led the transformation process to integrate a global manufacturing conglomerate that ultimately resulted in successful ownership transfer. -
Vice President & Technical DirectorXeridiem Medical Devices Nov 2010 - Jun 2016A silicone device designer and manufacturing partner for international OEMs and start-ups; specializing in fully packaged, labeled, and sterile catheters for urology, cardiovascular and gastric applications. Joined Xeridiem following Fenner, Plc’s acquisition of a locally owned family business. Successfully developed and grew a profitable Engineering Services business. Promoted to lead day-to-day manufacturing operations with accountability for Safety, Cost, Delivery, Maintenance and Supply Chain. Worked with owners to position the company for sale, resulting in a successful cash transaction to PPC Industries. -
Director Product DevelopmentHenniges Automotive Apr 1997 - Nov 2010Auburn Hills, Michigan, UsPromoted to lead Product Development directly following Wynnchurch Capital’s acquisitions and merger of Metzeler Automotive and GDX Automotive. Selected by the new management team to participate on the transformation team to integrate the two companies into the newly formed Henniges Automotive.
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Engineering Manager, Ford Business UnitHenniges Automotive 2003 - Dec 2007Auburn Hills, Michigan, UsPromoted to grow Henniges’ business through strong customer engagement and leadership in product development and launch. • Led a team of 13 Engineers and 5 designers with full product life cycle responsibility with a budget of $2.7M annually• Built strong relationships at Ford with key personnel in Engineering, Purchasing, Supplier Quality, and at the Assembly Plants• Successfully co-located Henniges engineers in the Ford Product Design Center to ensure Henniges was “spec’d in” on new programs• Reorganized department to create Advanced Program Engineers to support Ford projects prior to contract award• Developed and led technical sales presentations resulting in 6 new program awards worth >$63M/yr • Responsible for leading DVP&R activities, including pilot tooling and product validations• Planned and participated in regular Launch Readiness Reviews – audited Henniges manufacturing facilities at key milestones to determine readiness and identify potential issues• Regularly visited Henniges manufacturing facilities to provide engineering support and lead VA/VE activities
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Sr. Program Engineer, Ford Business UnitHenniges Automotive Dec 1999 - Nov 2003Auburn Hills, Michigan, UsProject Manager for key truck and SUV platforms. Obtain residency and agency access at Ford’s Michigan Truck Plant to ensure Henniges was integrated into Ford’s planning and launch process. • Directly managed a team of 2 Product Engineers and 2 Designers; indirectly managed engineering teams in 3 of Henniges’ manufacturing facilities• First point of contact for all Assembly Plant issues and quality concerns• Led all APQP activities from advanced planning through final production approval process• Managed product launches and post launch support for Ford Super Duty, Expedition/Navigator, F150 Super Crew Cab and Escape programs • Coordinated all design activities including GD&T, Finite Element Analysis (FEA), DFM, product data sheets for tooling & capital quotes, prototyping and validation testing to meet Customer’s SOW• Managed projects with tooling budgets in excess of $6M• Led customer presentations for new business opportunities, vehicle quality reviews (VQR) and business unit reviews • Personally identified in the Ford Long Term Agreement to contractually remain assigned to the Ford account
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Continuous Improvement FacilitatorHenniges Automotive Nov 1998 - Dec 1999Auburn Hills, Michigan, UsSelected along with 23 global colleagues to act as a change agent for a unionized organization that was transforming to a just-in-time manufacturer through the implementation of the Lean Principles. • Completed 5 weeks of Lean Manufacturing, 5S and QFD training – based on the Kaizen Institute of America methodology• Facilitated 6 Lean Manufacturing workshops at 3 different facilities in North America • Workshops focused on value stream mapping, waste elimination, lead time reduction, inventory reduction, quick change-over, and job balancing to Takt Time• Calendar Year 99 achieved $280+ labor savings, averaged >10% scrap reduction, generated $13M in capital equipment reduction, implemented 600+ operator ideas & saved 65,000 sq/ft of production floor space• Led 5S focused workshops in office areas and shop floor• Led Quick Action workshops (1 day) to implement best practices, scrap reduction & poke-yokes• Responsible for all aspects of planning, material selection/preparation, delivery and evaluation of workshops
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Plant Project EngineerHenniges Automotive May 1997 - Dec 1998Auburn Hills, Michigan, UsResponsible for coordinating technical support on the production floor to drive continuous improvement in quality, scrap and total throughput yield. • Led cross-functional team consisting of Process Engineers, Industrial Engineers, Quality & Maintenance • Attended daily production meetings to report on scrap, equipment efficiencies & daily throughput• First point of contact for quality and assembly issues at customer assembly plants• Supported the successful implementation of QS-9000 (international quality management system) • Hosted weekly team meetings between the Plant and Corporate office• Led Root Cause Analysis (internally and at customer)• Managed budget for engineering changes and process improvement projects• Worked with Purchasing to select tooling suppliers and write Statement of Requirements• Achieved 70% Warranty claim reduction by implementing low cost proximity sensors on critical operation
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Power Generation TechnicianArmy National Guard Dec 1989 - Dec 1997Arlington, Virginia, UsSoldier of the Year (1994) - 2D Battalion, 123D Field Artillery – responsible to keep the electricity running smoothly by maintaining and repairing electricity-generating equipment in mobile and stationary power plants. -
Applications EngineerRenishaw May 1996 - May 1997Wotton-Under-Edge, Gloucestershire, GbCNC Probes & 3D Scanning Technology - worked closely with end-users and distributors to ensure total customer satisfaction. Performed turn-key installations and prepared quotes for new customer systems. -
Controls Engineer - PlcBundy Corporation Sep 1994 - May 1997Designed, implemented and maintained PLC Control Systems for small-diameter tube bending and tube bundling processes for automotive and refrigeration applications. Responsible for all aspects of design, wiring installation, programming and technical/user documentation.
Bob Leffler Skills
Finite Element Analysis
Product Development
Ppap
Continuous Improvement
Medical Devices
Polymers
Engineering
Injection Molding
Lean Manufacturing
Process Improvement
Management
Manufacturing
Automotive
Cross Functional Team Leadership
Strategic Planning
Product Design
Fmea
Root Cause Analysis
Quality System
Spc
Operational Excellence
Organizational Leadership
Failure Mode And Effects Analysis
Production Part Approval Process
Business Process Improvement
Statistical Process Control
Bob Leffler Education Details
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Illinois State UniversityIndustial Technology - Training & Development -
Illinois State UniversityIntegrated Manufacturing Systems
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Us ArmyPower Generation (52D)
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Professional DevelopmentFundamental Of Lean - Lean Enterprise Institute
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Professional DevelopmentPmp - The Project Management Certificate Program – The Kerzner Approach
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Professional DevelopmentFoundations Of Leadership - Center For Creative Leadership
Frequently Asked Questions about Bob Leffler
What company does Bob Leffler work for?
Bob Leffler works for Vrc Engineered Solutions
What is Bob Leffler's role at the current company?
Bob Leffler's current role is President and COO.
What is Bob Leffler's email address?
Bob Leffler's email address is bo****@****ive.com
What is Bob Leffler's direct phone number?
Bob Leffler's direct phone number is (248)-553*****
What schools did Bob Leffler attend?
Bob Leffler attended Illinois State University, Illinois State University, Us Army, Professional Development, Professional Development, Professional Development.
What are some of Bob Leffler's interests?
Bob Leffler has interest in Children.
What skills is Bob Leffler known for?
Bob Leffler has skills like Finite Element Analysis, Product Development, Ppap, Continuous Improvement, Medical Devices, Polymers, Engineering, Injection Molding, Lean Manufacturing, Process Improvement, Management, Manufacturing.
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