Buddy Vann Email and Phone Number
Dearing, GA, US
Buddy Vann's Location
Dearing, Georgia, United States, United States
Buddy Vann's Contact Details
Buddy Vann work email
- Valid
Buddy Vann personal email
n/a
About Buddy Vann
As a growth-focused and insightful executive, I have 20+ years of significant experience in developing and implementing strategic plans for plant operations aligned with the overall organizational goals to optimize production processes.Being a forward-thinking and impactful leader, I have managed day-to-day plant operations, including production scheduling, inventory management, and quality control/maintenance while ensuring compliance with safety and regulatory standards. I am a strategic expert with a keen focus on implementing lean manufacturing principles and process improvement initiatives to enhance operational efficiency, reduce waste, and optimize workflow.I have utilized my analytical mindset for monitoring and analyzing operational performance metrics, such as production output, quality indicators, downtime, and cost efficiency. I strive to provide value as a company resource and have achieved recognition and promotional opportunities. A few of my career highlights include:•Led the maintenance, site capital budget, and continuous improvement initiatives with a team of five direct reports and oversee 32 personnel in the organization. •Created and implemented a capital process for a Brazilian business unit, securing approval for $9M in spending, culminating in increased efficiency by 80% and strategic investments in the plant. •Overcame challenges of learning about the Brazilian mindset on continuous improvement and adapting to a new GM, maintaining relationships with multiple acquired companies.•Initiated and managed KPIs, leading to noteworthy cost savings of at least 8 to 10 hours per person and increasing morale among employees by 20%.
Buddy Vann's Current Company Details
Union Agener, Inc.
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Site Services Manager - Maintenance and Capex and Continuous Improvement
Dearing, GA, US
- Website:
- unionagener.com
- Employees:
- 185
Buddy Vann Work Experience Details
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Site Services Manager - Maintenance And Capex And Continuous ImprovementUnion Agener, Inc.Dearing, Ga, Us
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Project ManagerAdvance Industrial Mechanical Nov 2024 - PresentAugusta, Ga, Us -
Site Services ManagerUnion Agener, Inc. Jun 2022 - Nov 2024Augusta, Georgia, UsServe as a pivotal figure/leader in the development of a sterile injection solution for the dairy cattle industry that conforms to industry standards, resulting in increased efficiencies and cost savings. Organize purchase order approval process for all business units, reducing processing time from four months to a targeted 21 days (currently at 30 days) by aligning with the CFO and gaining adoption of the new process. Conduct data analysis to streamline spending and investments while using failure analysis to determine the impact on customers and assets and present an overview of each project to the owner, leading to sustained base operations and success for future strategic investments.Highlights of accomplishments in this role include:•Led the maintenance, site capital budget, and continuous improvement initiatives with a team of five direct reports and oversee 32 personnel in the organization.•Orchestrated a substantial improvement in maintenance PM completion rate, boosting from 85% to 99.8% in one year by utilizing resource management techniques and a focused approach. •Achieved 65% weekly maintenance schedule adherence, surpassing the target by 13%.•Created and implemented a capital process for a Brazilian business unit, securing approval for $9M in spending, culminating in increased efficiency by 80% and strategic investments in the plant.•Demonstrated strong leadership and crisis management skills during a traumatic event on-site while effectively leading employees, managing the situation, and executing new camera systems and upgraded software for better security.
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Site Continuous Improvement LeaderUnion Agener, Inc. 2021 - Nov 2024Augusta, Georgia, UsSpearheaded ownership of Site KPI metrics aligned with the plant's unique business model. Assumed an influential role in driving continuous improvement and implementing Lean Functionality at the Augusta site, earning the trust of operators and re-establishing the program by 100%. Developed processes and handled almost 98% of the data for other teams, relieving workload from colleagues and creating greater visibility through leadership communication.Highlights of accomplishments in this role include:•Followed through on commitments and kept promises, enhancing credibility and building trust with colleagues.•Overcame challenges of learning about the Brazilian mindset on continuous improvement and adapting to a new GM, maintaining relationships with multiple acquired companies.•Influenced the Corporate Office to revise metrics, resulting in a significant boost in site metric performance from 80% to 97%.•Initiated and managed KPIs, leading to noteworthy cost savings of at least 8 to 10 hours per person and increasing morale among employees by 20%.•Managed/owned the “Cost Pillar" and provided valuable insight on metrics, enabling the team to tie performance to bonuses and delivering a direct impact on company success.
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Packaging ManagerUnion Agener, Inc. 2019 - 2021Augusta, Georgia, UsRecruited, trained, and managed a skilled team to support uninterrupted operations of the packaging line. Fostered collaborative relationships with area production operators to enhance engagement and productivity by 35% in the production process.Highlights of accomplishments in this role include:•Improved Overall Equipment Effectiveness (OEE) from 56% to a peak of 82% through targeted projects and analysis of data and KPIs. •Established area-specific metrics to track production performance and define achievable goals for autonomous operations.•Oversaw annual budget of $1.2M while spearheading efficient restart of the decommissioned packaging line to achieve full production capacity.
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Consulting EngineerUnion Agener, Inc. 2018 - 2019Augusta, Georgia, UsDirected installation of equipment and process changes for a new product launch, augmenting market share by 12% for New Owner.Highlights of accomplishments in this role include:•Achieved an outstanding 90% reduction in overall scrap rate, down from 10% to an impressive 1% from prior trials, resulting in a staggering $250K annual financial impact. •Orchestrated and led the delivery of the enterprise's inaugural contract-packaging initiative for the former proprietor. •Created and implemented the Site Project Management framework, from project charter to execution.
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Lean Change AgentElanco Animal Health 2016 - 2018Greenfield, In, UsActed as a crucial resource and played a leadership role in implementing Lean management methodologies, revolutionizing production processes and mindsets across the entire plant. Launched a comprehensive Communication/Huddle Board system, allowing for seamless daily metric tracking from floor-level operations up to the Site Leadership Team.Highlights of accomplishments in this role include:•Attained a notable 49% rise in operator capacity by instituting standardized work practices while refining NVA data collection and optimizing preventive maintenance measures.•Achieved an exceptional 20% reduction in warehouse workload by eradicating non-value-added work in an international business unit, leading to greater efficiency and cost savings of $100K annually.•Conducted thorough diagnostics on multiple Elanco business units in the US and France to pinpoint avenues for boosting productivity by 23% and eliminating non-value-added tasks.•Devised a sophisticated KPI monitoring system, enabling centralized oversight of the production process from floor-level operations up to the Site Huddle Board. -
Form/Fill Process Area ManagerElanco Animal Health 2015 - 2016Greenfield, In, UsLed 24/7/365 aseptic formulation and filling process as Manager, overseeing four shift supervisors and 20 direct reports. Crafted targeted objectives and actionable guidance to efficiently execute the production area's business plan. Spearheaded management of area production, finances, safety, quality stewardship, and personnel, resulting in enhanced operational efficiency and overall productivity by 13%.Highlights of accomplishments in this role include:• Gained over a 25% increase in communication and culture survey scores by implementing effective employee engagement strategies while maintaining high production standards. • Drove an 8% surge in production throughput via engagement, prompt issue resolution, and strategic process improvements.• Maintained seamless coordination with Supply Chain/Planning, HR, Technical Services, Quality Control, Engineering, and HSE as the primary liaison, facilitating streamlined communication and collaboration.Company / Organization: UNION AGENER (ELANCO/MONSANTO) (AUGUSTA, GA)Position / Title: Aseptic Area Team LeaderDates of Employment: 2013 - 2015Description: Executed critical process safety enhancements for freeze-drying machinery, reducing equipment failure incidents by 15%.Highlights of accomplishments in this role include:•Headed a cross-functional team and exceeded area production goals by 4%.•Oversaw area safety metrics and fostered safety culture by leading the Area Safety Team.•Recognized with the Global HSE award for exceptional performance and sustained commitment to safety initiatives.
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Process EngineerElanco Jan 2010 - 2013Greenfield, In, UsDirected and guided the production team to maintain a controlled state of the process, resulting in a significant decrease in process variability by 11%.Highlights of accomplishments in this role include:•Steered adherence to optimal preventive maintenance protocols, bolstering equipment functionality by 15%, decreasing deviations by 12%, and elevating dependability by 15%.•Produced outstanding results with a significant reduction in device failures, eliminating occurrences of over-pressurization events that formerly happened several times annually.•Optimized bulk pharmaceutical manufacturing and syringe filling process by continuously monitoring and analyzing key process metrics.
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Maintenance Reliability EngineerElanco 2008 - 2010Greenfield, In, UsStreamlined maintenance operations for four process areas, including Fermentation, Purification, Plant, and Clean Utilities. Optimized project management by analyzing process metrics and conducting annual equipment evaluations, raising overall efficiency. Demonstrated expertise in mechanical equipment reliability by performing root-cause failure investigations.Highlights of accomplishments in this role include:•Devised and executed schedules for two annual plant outages, culminating in a 12% increase in production effectiveness due to reduced downtime.•Coordinated maintenance activities and managed external contractor resources to ensure the timely completion of plant shutdowns with minimal downtime.•Led the development of project scopes, effectively managed budgets, and guaranteed the excellent delivery of both expense and capital projects ranging from $10K to $300K.•Implemented preventive maintenance and coordinated work order management utilizing SAP (CMMS) software, resulting in a 25% reduction in maintenance backlog.
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Production EngineerMonsanto Company 2006 - 2008St. Louis, Missouri, UsLed operations for three production lines with 9.9M gallons annual volume of herbicide. Directed 21 packaging technicians on a daily basis, ensuring adherence to production targets and quality standards. Devised and executed a comprehensive production schedule aligned with corporate production planners’ specifications, optimizing efficiency and meeting all delivery deadlines.Highlights of accomplishments in this role include:•Orchestrated and carried out plant tests for packaging components and product modifications in support of national sales programs for Lowe’s, boosting sales revenue.•Played a pivotal role as a team member on a corporate distribution initiative aimed at implementing a direct shipping program for packaged goods, delivering impressive annual savings of $400K.•Generated accurate annual forecasts and budgets for the packaging production line, slashing operational costs by 8%. -
Project EngineerMonsanto Company Dec 2004 - Aug 2006St. Louis, Missouri, UsSite Project Engineer providing engineering design and construction management for various types of projects across the facility. Duties included developing project scopes by working with process engineers, operations, and technical specialists in the associated areas, gaining project approval from Plant Leadership and Regulatory Affairs, design of the project, capital appropriations development, and project implementation.
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Associate EngineerLockwood Greene Engineers Apr 2000 - Dec 2004Mechanical design engineer working with 11 local industrial clients. Responsibilities included mechanical design, scheduling, financial management, resource assignment, generating equipment specifications, multi-engineering discipline coordination, and generating AutoCAD drawings. Also served as a construction manager for several local clients on projects valued up to $100,000 as well as the lead mechanical engineer for a $20MM plant expansion. Performed engineering design and construction management in Biotechnology, Chemicals, Food & Beverage, Pharmaceutical, Power, and Textiles.
Buddy Vann Skills
Manufacturing Operations Management
Mechanical Engineering
Engineering
Project Management
Lean Manufacturing
Management
Buddy Vann Education Details
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Georgia Southern UniversityMechanical Engineering Technology
Frequently Asked Questions about Buddy Vann
What company does Buddy Vann work for?
Buddy Vann works for Union Agener, Inc.
What is Buddy Vann's role at the current company?
Buddy Vann's current role is Site Services Manager - Maintenance and Capex and Continuous Improvement.
What is Buddy Vann's email address?
Buddy Vann's email address is lv****@****.com.br
What schools did Buddy Vann attend?
Buddy Vann attended Georgia Southern University.
What skills is Buddy Vann known for?
Buddy Vann has skills like Manufacturing Operations Management, Mechanical Engineering, Engineering, Project Management, Lean Manufacturing, Management.
Who are Buddy Vann's colleagues?
Buddy Vann's colleagues are Darrell Toliver, Geter Bernardo, Darryl Toliver, Higor Rutzen, Dalton Bodie, Lindsey Walton, Anthony Childs.
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