Luke Heisinger Email & Phone Number

Tempe, Arizona, US

> Spearhead DFM & DFX consultancy for developing technologies. > Manage NPI of all new products for CNC facility with 80+ spindles. > Oversee CapEx equipment selection, sourcing, and implementation for new product lines. > Lead sourcing and development of automation solutions > Drive continuous improvement projects, cultivating cross-functional dialouge>.

Tempe, Arizona, US

Tempe, Arizona, US

• Daily technical support for machining, welding, brazing, assembly, thermally sprayed coatings, electrostatic coatings, and furnace operations of flight hardware.
• Drove assembly design change to consolidate components and processing, enabled by updated manufacturing method to save $850K annually in assembly cost.
• Managed New Product Introduction including; creation and release of drawings, prototypes, delivery of qualification units, design of 4x new tooling assemblies, creation of work instructions, and process specification.
• Analyzed and dispositioned non-conforming product, interpreted and supported non-destructive testing including visual, penetrant, radiographic, ultrasonic, and laser shearography test methods.
• Frequently developed and implemented “scrappy” methods for rework or repair to render hardware usable.
• Performed Root Cause analysis, developed and implemented Corrective Action plans.

• Generated over 50 new product, and 300 existing product CAD models and production-ready engineering drawings using Autodesk Inventor.
• Continuously prototyped new designs using manual and CNC mills and lathes, utilizing strong knowledge of DMG Mori MAPPS conversational programming application.
• Oversaw development, testing, and production implementation of externally braided hose product line, from product design calculations, to training of full-time manufacturing staff.
• Utilized strong Excel skills for modeling pressure distribution in pipe networks for race vehicle fuel system analysis, and analyzing data from digital flow bench measurements.
• Designed machining automation solutions, including mechanical tooling, fixtures, and part load and un-load mechanisms. Integrated drill heads and index table in digitally controlled machine to increase product.
• Designed electrical control enclosure for automated machinery. Specified electronic components and circuitry, including: VFDs, contactors, relays, HMI hardware, PLC, proximity sensors, and door interlocks. Performed.

Los Angeles, CA, US

Manage Fluid Dynamics Research Lab. Design, construct and conduct experiments in fluid dynamical theory and effects. Pronounced use of LabView and NI products for data acquisition, namely timing and triggering lasers and cameras for gray-scale camera acquisition. Continuous and skillful use of MATLAB for data processing including image processing.

Through organization and project management, enable and lead the design, building, and testing of a FSAE specified race car for national competition.- Lead design, simulation, manufacturing and empirical analysis of full scale race vehicle.- Performed efficiency analysis on materials and manufacturing to maximally utilize $32,000 annual vehicle budget..

Specified, designed, built, tested, and implemented, a electro-pneumatic paddle shifting system for the 2012 Formula Lincoln car. Utilized a programmable micro-controller for integrated clutch control, greatly improved driver ease of use, and reduced shift time.

Los Angeles, CA, US

Worked on team to maintain Faculty and Staff computers, printers, mobile devices, and all school distributed electronic devices.

Performed mechanical and electrical repairs on customer powerboats. Utilized troubleshooting and analytic skills to diagnose issues and make decisions on short and long term repair and maintenance. Gain hands-on, real-life experience. Handled customer service situations on daily basis, answering questions and concerns from customers.

Bs, Mechanical Engineering

Bs, Physics With Emphasis In Engineering