Liam Kelly Email & Phone Number

New York, Ny, Us

Novi, Michigan, United States

▪ Create product flows and work instructions by studying potential quality risks to achieve COQ annual targets.▪ Optimize launch performance by executing continuous APQP tasks in a fast-paced and changing environment.▪ Sustain strong customer relations by acting as voice of customer internally striving for prime score in quality.

Székesfehérvár, Fejér, Hungary

• Direct problem-solving activities with multifunctional teams across manufacturing site (AME, production) with a focus on premium acoustics• Work alongside US and Mexico counterparts in 0km and customer quality to support failure investigations and find root cause• Support China-Mexico transfer of work activities by closely monitoring production performance to verify the effectiveness of corrective actions• Conduct continuous improvement activities by performing weekly line-side audits to drive 0km customer claims below 10 PPM

Novi, Michigan, United States

▪ Collaborated with program management team to plan and manage the end-to-end program for the OEM.▪ Planned product development and testing, ramp up, and readiness of the manufacturing plants for new OEM.▪ Developed head-unit simulator tracking tasks in JIRA system achieving in a quote reducing $2,000 excess spend.

• Industrialized 0km software reflash processes by creating standardized process documentation to minimize cost of poor quality• Optimized PPAP performance by implementing continuous APQP improvements to achieve GM supplier of the year in 2021 and 2022• Directed structured problem-solving activities by collaborating with multifunctional teams to drive product complaints to resolution • Ensured lessons learned were applied to reduce customer complaints below 5 ppm globally

Saginaw, Michigan Area

• Assisted the transitional team in the shift to outsourced manufacturing through the advancement of PPAP packages yielding $60,000 annual benefit• Updated spline geometry by using axiomatic design methods resulting in 6% scrap reduction during assembly.• Composed blank housing database by compiling operation drawings resulting in prototype lead time reduction of 13% • Developed QR code traceability process for halfshaft axle bars by utilizing laser etching increasing 10 characters per part from traditional Julian date format

Saginaw, Michigan Area

• Revitalized human inspection operation for worm gear contact pattern by integrating a software guided camera to quantify area and increase accuracy by 30% • Designed heavy-duty intermediate shaft for assist mechanism test stand by performing finite element analysis increasing fatigue performance by 100 lives• Inspected worm gears by disassembling assist mechanisms to evaluate 10-year bottoming cycle• Conducted slip torque study by analyzing tensile and torque degradation measurements to provide informed recommendation on competing bushing suppliers

Lansing, Michigan Area

• Performed field tests on asphalt using nuclear density gauge to achieve 98% compaction per layer• Implemented strategies for 5 different job sites by communicating with civil engineers and project managers to maximize material performance• Submitted over 100 technical reports for project manager approval to satisfy material specifications and minimize future liability

Bachelor Of Science (B.S.), Mechanical Engineering

High School Diploma