Lucas Kline Email & Phone Number

Elizabethtown, Pa, Us

Engineering document review and control.8D member and leader.Coordinates FAIRs with inspectors and reviews the results.Participates in cross-functional review of product and issues first pass yield results.Process Defective Material Reporting data for metric review.Oversees Production Part Approval Process (process matrix, GD&T study, etc).

London, Gb

➢Maintained and improved assembly, testing, and final processinginspection processes.➢Supervised inspectors and operators on 5 assembly lines onweekend shifts.➢Completed ASQ Lean Six Sigma Green Belt training.➢Ensured ISO9001 conformance in process creation, review, anddocument maintenance.➢Utilized Kaizen by designing the post assembly audit process andimplementation.➢Pulled defect and non-conforming material data from TIPQA andEFIR for analysis. Determined issues/potential projects based on costor data deviation in excel with tables and pivot tables.➢Led 8D methodology to improve processes such as periscope project(saved $32,000 in 11 months)➢Lean Manufacturing, “Voice of the Customer” utilized to understandcustomer DCMA needs in one on one siturations and balanced thoseneeds with contract requirements in instances such as “site glassrejections”.➢Initiated CARs for internal suppliers in response to non-confromingmaterial.➢Communicated with manufacturing to review conformanceconcerns and initiate quality alerts.➢Reviewed TDP and related specs to ensure conformance. Forwardedconcerns regarding conforming AFES boxes per TDP to engineeringand worked with internal suppliers to improve their processes toensure conforming material.➢Oversaw and documented Request for Disposition Approvals (RDA)and Engineering Process Reviews (PR).➢Worked with manufacturing and materials to perform 100% pullsand containments.

London, Gb

Quality review and control of one product line. For more details, refer to "Senior Quality Engineer" position.

➢Researched, designed, and built a tree house for family friends. ➢Researched building permits/criteria. ➢Designed and ordered materials per customer requirements and budget. Built/managed building of structure.

London, Gb

➢Worked with assemblers to solve issues on 5 assembly lines.➢Utilized Root Cause Analysis to effectively communicate informationto respective parties (design engineering, Weld/fabrication, quality,material planners and management).➢Utilized Kaizen by reviewing and updating standard work instructionsto ensure TDP conformance and increase productivity.➢Completed manufacturing audits to inspect line performance andissue process improvements.➢Submitted tool/maintenance requests and orders.➢Heavy excel use (BOM, miscellaneous materials BOM, and otherorganizational lists)➢Used CREO, EPDM, and EDVS to access drawing/model informationto verify part conformance and modify parts if necessary.➢Worked with MMOs and CWIs to rework parts/hulls per drawing.➢Contacted weld/fabrication for weld and heat treat.➢Communicated line concerns to management during 1st shift tiermeetings (in person and virtual).

➢Solo hiked half of the Appalachian Trail (Georgia - Delaware Water Gap)➢Researched gear and methods to hiking the Appalachian Trail.➢Prepared drop boxes to be delivered in route.➢Organized equipment and schedule for efficient traveling.➢Adapted strategy as needed based on self assessment or suggestions from other hikers.➢Risk assessment.

Lancaster, Pa, Us

➢Part of the research and development team for the company's industrial valve branch. ➢Assisted in design of shutoff valves (using CREO) for use in biomedical and industrial environments.➢Wrote up lab reports and conducted testing with lab technicians. ➢Used excel to construct test reports and analyze test results with senior engineer. ➢ Used force analysis and safety factor for designs and product data. Used test results to determine feasibility and catalog data which was then communicated to the sales team.➢ Conceived/reviewed new product construction methods and directions, with input from shop floor workers, to correspond with lean manufacturing standards.➢ Utilized SAP Solution Manager to assign new part numbers create/organize drawing and part files.➢ Used ASME CV test standards to determine experimental flow coefficient data using the company's "skid" testing apparatus. Following testing, a W-report was created to document the results.➢ Reviewed part specifications with quality engineering during prototype build.

Wilkes-Barre, Pa, Us

➢ Supervised 28 undergraduate RAs and was a liaison between paraprofessional and professional staff.➢ Facilitated management in the following: leadership growth in paraprofessional staff, community development, crisis aversion, duty call rotations, and staff meetings.➢ Assisted in the selection, recruitment and training of Residence Life staff.➢ Acted as a hearing officer for university conduct cases.

Wilkes-Barre, Pa, Us

Incorporated Bitalino sensor and Arduino Uno micro controller to record ECG signals and detect for atrial fibrillation. Programmed the Arduino to process and digitally filter noise from analog signals received from the Bitalino.Matlab was used for data organization data for the report which was published for the IMECE 2018 conference.

Wilkes-Barre, Pa, Us

➢ Worked with a team of engineers to design (Inventor 2015) and build an Automatic Cocktail Mixer prototype. ➢ Conducted background research: PA Alcohol laws, FDA approved materials and bartender need survey. ➢ Created cost analysis, OBS and WBS. ➢ Incorporated DC pneumatic pumps to siphon liquid out of liqueur bottles via self-designed manifolds. ➢ Calculations and testing (fluid analysis) to obtain pump and circuit specifications. ➢ Utilized 3D printer to make soda gun actuator parts. ➢ Worked with school machinist to effectively manufacture a prototype.

➢ Gained experience in die manufacturing process for coiled springs. ➢ Designed (Solid Works) and gained feedback with the machine shop when fabricating parts. ➢ Researched laser/plasma cutting options for quick customer concept design. ➢ Designed grease to spring application tool based on customer complaint.➢ Designed heat anneal tool, with poka-yoke design, in response to increased production.➢ Created a die catalog spreadsheet in correspondence with 5S Methodology to organize work area and decrease repetitive design.

Master'S Degree, Biomedical/Medical Engineering

Bachelor'S Degree, Mechanical Engineering