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Product Development & Engineering Executive with over 20 years of experience in leading the design, development, and manufacture of world class products and systems. Has repeatedly demonstrated the ability to manage large scale development programs, assemble and lead world class, cross-functional teams, grow and mentor high performing engineering personnel, and introduce new products and features quickly and effectively.
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Chief Technology OfficerArray Technologies, Inc. Jul 2020 - Aug 2021Albuquerque, New Mexico, Us -
Vice President Of EngineeringArray Technologies, Inc. Jan 2019 - Jul 2020Albuquerque, New Mexico, Us -
Vice President Of EngineeringLocal Motors Oct 2017 - Dec 2018Chandler, Az, Us -
Director Of ProgramsLocal Motors Jul 2016 - Oct 2017Chandler, Az, UsResponsible for Project and Program management activities for all product lines, including Olli, Axion, NEV, and the 3D Printed Highway Car, across all locations and countries. Duties include: Establish budgets for vehicle programs, develop program level timelines for all products, lead cross functional program teams meetings and management reviews, resource balancing and justification, process establishment and documentation, direct supervision of project managers. Establish goals and objectives with management and executive teams to ensure top down alignment and focused execution.● Developed and launched Local Motors Rapid Commercialization Process: Stage-gate productdevelopment process incorporating Co-creation through the Launch Forth platform.● Responsible for multi-million dollar program execution of Olli product development and pilot productionactivities. (Berlin - Ger, Knoxville - TN, Tempe - AZ) Engage and direct the activities of over (30)engineering, project management, production, and supply chain personnel.● Created multi-site, Google Docs based engineering database and part numbering system for creating,revising, and releasing vehicle components and related BOM’s.● Launched live metrics panels for monitoring overall program health, including budget spending / burnrate, development activity status, and key actions and issues status.● Launched 3D Printed Olli Development program and related plans and budget. (Proof of Concept phase)● Released company wide Meetings and Minutes standard to guide meeting activities and efficient recordkeeping.● Developed detailed project reports, templates, and roadmaps for all vehicle programs for both internaldissemination as well as Series C investment activities.● Participated in and lead Steering Committee stakeholder meetings, advising company executives on keyactivities and decision points. -
Program Manager - Product DevelopmentLocal Motors Feb 2016 - Jul 2016Chandler, Az, UsResponsible for program management for Olli Self-driving Electric Vehicle. Duties include: Establish projectspecific budgets for Olli development activities, develop project level timelines for key initiatives, lead crossfunctional project teams, support build activities to ensure on time execution.● Project managed concept vehicle builds for initial Olli concept production, culminating with (2) vehiclesproduced in the Chandler Microfactory, on time and under budget. Resulted in the first ever autonomous shuttle produced using combination of Direct Digital Manufactured (DDM) components,DDM Tooling, and traditional construction based components.● Coordinated initial testing of 3D Printed test vehicle for 3D Printed Highway Car Program. Managed (8)engineering personnel to establish test rig and coordinate with local test track for real time datacollection and analysis of 3D Printed vehicle structures.● Established standards and template program for all company processes and documentation, ensuringconsistency among all departments, resulting in a reduction of data loss and increase productivity.● Coordinated with key 3rd party partners during specific execution tasks of Olli vehicle development anddemonstrations, including autonomous system testing and development in National Harbor, Maryland. -
Engineering Manager - Specialty & Military ProductsThe Knapheide Manufacturing Company Sep 2011 - Feb 2016Quincy, Illinois, UsResponsible for all engineering aspects of product development and product maintenance of (6) product areas. Lead a team of (10) engineering staff consisting of on-site project / design engineers, product designers, drafters, and off-site contract engineering personnel. Duties include cross functional product planning, custom order processing, developing product technical manuals, test and validation, manufacturing support, change management, budgeting and review, resource balancing and justification, contract resource management, and capital appropriation writing. Work directly with customers at all levels to ensure all relative product details are addressed, and any issues are resolved to the customer’s satisfaction. Managed introduction of new ladder rack system, overseeing concept designs and prototype production and lab testing. Laid the frame work and managed the successful introduction of a new Thermoformed Bulkhead Divider Partition for multiple vehicles, including the highly successful Ford Transit Connect. Ensured conformance with FMVSS 201U requirements. Lead the implementation of a new engineering data management system, coordinating the overall process of the translation of 1.5 million data objects. Managed the expansion of key Industrial Product lines, which in part helped foster a record sales year for this business segment. Managed the development of the company’s first Propane Bobtail product line, overseeing the construction and related training. Oversee the continued expansion of a new Van Accessory product line including the development of new catalog packages and models. Ensure catalog releases are on time and of the proper content. -
Department Manager - Platform & Military ProductsThe Knapheide Manufacturing Company Jan 2011 - Sep 2011Quincy, Illinois, UsLead a team of 6 engineering staff consisting of on-site project / design engineers, product designers, drafters, and off-site contract engineering personnel, supporting (5) main product lines and several accessories therein. Duties include coordinating design activities to meet product planning goals, custom order processing, manufacturing support, change management, and capital appropriation writing. Coordinated the launch of new Forestry Product Line, encompassing (4) models and several options. Facilitated the design and product release of all new 2-3 and 3-4 yard dump body product lines, including the testing and validation of all components. Developed Special Merchandise Order (SMO) process flow diagram to ensure order processing among all departments was followed consistently and accurately. Managed the introduction of a new Gooseneck platform line, spanning 3 model line-ups and related accessories. -
Program Manager - Military ProductsThe Knapheide Manufacturing Company Jun 2008 - Jan 2011Quincy, Illinois, UsIndirectly manage the activities of (3) engineering professionals in the design and launch of several key military products spanning several body types and purposes. Work directly with customers of all backgrounds (engineering, purchasing, and end users) to properly define and clarify product performance requirements and testing criteria. Ensure ITAR programs follow all regulations therein. Designed, produced prototypes, and launched a new tactical service body program for a foreign military program. Designed heavy duty cargo / troop carrier for Canadian Dept. of National Defense, spanning (6) models in 2009/2010, 1000+ units of production. Oversaw the design and production of an armored Ammo Box for a foreign military program, which included ballistic grade armor plating. Designed vehicle body systems for several TACOM contracts: o G097, C489, G006, G007, R496, Etc. Managed the design and testing of a new, composite seat and tarp system used in several military body programs to date. -
Project EngineerThe Knapheide Manufacturing Company May 2005 - Jun 2008Quincy, Illinois, UsPerform daily engineering functions in relation to custom service body and platform design. Execute key product level or business level projects from cradle to grave. Lead the implementation of SolidWorks 3D design software. Worked with outside vendors to evaluate the program functions, create custom applications, and integrate the software across all areas of the business. -
Manufacturing EngineerThe Knapheide Manufacturing Company May 2002 - May 2005Quincy, Illinois, UsResponsible for all production tooling and processes for the Low Hour service body assembly line. Design new and replacement production tooling to increase repeatability, accuracy, and improvement of quality for all production cells of the line. Write production instructions and procedures for all stations on the assembly line. Work with outside vendors to select optimal production tools and consumable materials such as grinding pads, adhesives, etc. Designed, prototyped, and implemented a new braking system for the E-Coat Prime Paint system, reducing out of position load bar crashes by 90%, reducing related company downtime by the same. Lead the re-design of all KUV rear door assemblies, reducing GMAW process by 50%, increasing strength by 40%, and removing overall cost of the final assembly by 30%. Designed, from the ground up, a robotic adhesive application system and work cell for the KUV Rear Door assemblies, coming in under budget and on time. -
Associate Faculty - Computer Aided DesignJohn Wood Community College Aug 2003 - Feb 2016Quincy, Illinois, UsPrepare and deliver instruction related to AutoCAD, Inventor, SolidWorks, Introduction to Manufacturing, Tool & Fixture Design. Participated in CAD Advisory Committee Meetings, providing industry specific feedback and input into the course frame work. Wrote (3) complete course syllabi and structured related course work for SolidWorks courses. -
Lab Tech. - CoopMethode Electronics Oct 2001 - May 2002Chicago, Illinois, UsContinuing conformance testing and validation of various automotive electronics components. (Cruise control switches, etc.) -
Medium Voltage Switchgear Designer (Co-Op)Ge Industrial Systems, Switch Gear Jan 2000 - Aug 2001-Created 3D CAD models and drawings for customer specific switch gear designs.-Conducted training sessions for India based engineering group on General Electric based CAD systems.
Lucas C. Education Details
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Quincy UniversityMasters Of Business Administration -
Western Illinois UniversityManufacturing Engineering & Technology
Frequently Asked Questions about Lucas C.
What is Lucas C.'s role at the current company?
Lucas C.'s current role is Inspiring Innovation and Out of the Box Thinking.
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Lucas C.'s email address is lc****@****inc.com
What is Lucas C.'s direct phone number?
Lucas C.'s direct phone number is +121743*****
What schools did Lucas C. attend?
Lucas C. attended Quincy University, Western Illinois University.
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