Lucas Stallbaumer Email & Phone Number

Wichita, Ks, Us

3801 S Oliver St, Wichita, Ks, Us

• Burn test materials to determine FAA compliance.• Re-certification of materials to increase shelf life.• Answer questions about processing specifications.• Adhesives.• Rubbers.• Shelf life research analyst.

Atlanta, Ga, Us

Process Technician • Blow molding process technician. • Start up and shut down of machines. • Fill the heads. • Color and weight changes. • Line out parts for First Part Inspection. • Process parts to fix any defect in the part. • Manage material. • Keep grinders running. • Grind parts. • Fix mechanical problems when they occur.• Injection molding process technician. • Start up and shut down of machines. • Color changes. • Process parts to fix any defect in the part. • Manage material.

Atlanta, Ga, Us

• Implemented 5S program in the shed pack out area to improve quantity and quality of goods being shipped out. By adding safety and indicator lights to critical areas increased less down time of robots, RFID machines, banders, and the wrappers.• Added safety features and ergonomics for the operators by adding a scissor lift table for cartons.• Repaired bander and wrappers when down or out of film or strap.• Improved Quality Assurance Map layouts for fewer mistakes made by fork truck drivers and operators.• Positioned in charge of setting up cells, First Part Inspection documentation, Reconciliation of material brought to line, and stripping cells when the blow mold machine or line was done, filed proper documentation and signed off on it.• Supplied weight charts, pallet tags, scrap sheets, and signed off on parts when completed. • Oversight and in charge of 3 to 19 lines/cells/machines and up to 38 operators depending on size or production run; The responsibility included “End of Shift” scrap documentation and yield percentages along with performance reports on how machines and lines ran. • First line level supervision.• Trained in SAP.

Sachse, Texas, Us

• Responsible for developing marketing programs; sales and leads for Kansas, Nebraska, and Missouri general market area.• Instituted and implemented a MS Excel spreadsheet to compile companies that would utilize our products or services involving injection, compression, rotational, and blow molds. Utilized the Internet as the primary source along with other traditional methods.• Performed direct calling from the list and followed up with and marketing brochure and additional information on TS Plastic by email.• Created and managed a Facebook Fan Page with efforts to develop more social networking.

Us

• Improved efficiency for the sales department by analyzing bid and bid procedures. Eliminated bids and removed individual products and components from bids that were not being claimed as rebates consistently.• Converted from ERP and entered new and renewed bids into new Oracle database; encompassed entering pricing changes and shipping orders into the database.• Trained in ERP and Oracle Databases.

• This is a position I have held full and part-time through college and currently. Duties performed include: welding, sand blasting, repair body panels, utilizing plastic fillers and glues to repair metal panels and rubber bumpers, repaired fiberglass parts, primed and painted parts, and several other related tasks.• Developed and manage website; created social networking on Facebook Fan Page; and prepared and calculated invoices for customers.

Hanover, Pa, Us

• Gained experience in Value Engineering, Kaizen, 5S, Lean Manufacturing, assembly of parts, chopper gun, light resin transfer molding, and used the infusion process to make a wind mill generator encasing.• Helped prototype new door location with structural foam and put fixture in position for faster production.• Implemented 5S program within a majority of the wind energy fiberglass plant. The project consisted of a new plant layout; painted lines to code; removing unused items; and organizing along with utilizing storage locations to make the plant flow better.• Assisted with the final stages of a Kaizen project which involved changing the plant layout and work stations to increase plant flow, productivity, and ergonomics while simultaneously reducing bottlenecking.• Applied Value Engineering, Kaizen, and Lean Manufacturing techniques in the Pre-Assembly area to reduce cycle time and improve ergonomics.

Pittsburg, Ks, Us

• Preparation of labs, routine maintenance, changed molds in and out, and programmed machines to make consistent parts.• Assisted students with performing their experiments successfully; including senior projects in thermoforming and composites.

• Performed several Thermoforming, Engineering, and Value Engineering projects that were aimed at modifying procedures to improve efficiency, cycle times, and ergonomics.• Developed a computerized molding setup sheets that improved efficiency (17%).• Evaluated and changed molding parameters to reduce cycle time of one particular part (37%).

Us

• Packed plastic trash bags into box for shipment.• Preformed hourly test for correct dimensions, seals, weight, and color consistency.

Mba, Business

Bset, Plastics