Luis Acosta Email and Phone Number

-Program and inspection using VMM Micro Vu Excel.-Test for tensile strength using Instron SC.-Gauge R&R.-Conduct corrective and preventive action meetings following 8D's tool.-Automated hardness test Wallace Shore A.-Surface resistivity test.-Created APQP.-Worked with DIP (detailed inspection plans).

-Create and review FAI’s (First Article Inspections AS9102).-Coordinate MRB (Material Review Boards) and ensure issues don’t happen again.-Review customer complaints, NCMR’s and implement corrective actions for issues or opportunities of improvement on system.-Create 5 why's and fishbone diagram and conduct cross-training meetings to find root cause of issues.-Follow ISO9001 and AS9102 guidelines.-Perform Internal Audits.-Supported AS9100 onsite audits.-Coordinate calibration with outside contractors.-Coordinate Source Inspections.-Inspect and certify product.-Use optical comparator, Keyence optical comparator, automatic density analyzer, calipers, dial indicators, micrometers, and 3D software (Atos3d) and Faro-Arm to get measurements on 3d objects such as length, width, surface comparison, flatness etc.-Use ERP system to transfer items and revised and update work order routers to indicate steps that improved quality in product.-Automate excel spreadsheets that pulled data from test logs to fill out certifications.-Review PO’s from customers to make sure items were per their spec requirements.-Review drawings from customers to make sure items were built per drawing specifications.-Create Control Plans/FMEA for new product.-Familiar with SCRN, NCMR, MRB, SCAR's, AQL, QPL, MIL-STD's.-Submit and Review ECN's.-Performed dielectric measurements, volume resistivity and dielectric strength.-Train operators and inspectors on new or updated procedures.

-Ensure quality of incoming product by developing inspection and sampling plans on SAP.-Maximize flow rate output of QC area to meet internal and external customers by improving efficiency in receiving and QC area by eliminating non-value added activities/7 wastes and Layout modifications on Autocad.-Create work orders on SAP to keep track of time required for repairs and balanced the workload.-Collect, analyze and present to upper management and vendors RMA and Non-Conformance (NCR) data and take proper actions to improve the quality of the product.-Document, improve, sustained processes and trained operators using SOP’s documented to ensure standardized work, improve efficiency and reduce labor hours.-Implement 5’s, create flowcharts.-Use of statistical techniques (SPC, run charts) to control process and monitor process behavior and make decisions based on data.-Create Quality Management System Manual (QMS).-Manage warehouses in Lisa and modify process to control inventory.

-Create weekly reports, including labor hours, Pareto charts and performance metrics.-Data analysis and box plots on test chambers of product to monitor overheating of chambers and prevent failures on camera by giving preventive maintenance.-Create and modified fixtures and equipment in production line to ensure product quality using CAD/CAM software (Solidworks).-Perform time studies to balance the workload at the line.-Perform statistical processes (SPC) study using Minitab to improve yields.-Participate in Kaizen events to improve product quality.-Lay out receiving warehouse and production line to optimize flow of material and product.-Improve repair-assembly line flow by eliminating two of the 7 wastes, over processing.-Create work instructions, spaghetti diagrams and flow charts to standardized work and find opportunities of improvement.-Implement FMEA’s at assembly and test line to ensure quality of product at early stages of product (NPI).

-Create geometry & drawings for brackets and piping for the mounting of the 2017 canister(Solidworks/Windchill).-Apply proper GD&T to parts designed.-Hands-on working experience with ASME Y14.5.-Perform FMEA analysis.-Create new bills of materials and ECN’s for the new part numbers.-Support pilot runs.

-Line balance optimization, cost reduction and support at assembly line.-Create, update and document manufacturing and safety procedures.-Design and modify fixtures.-Develop Management Control Systems such as Kanban system and “7 wastes” for better flow ofmaterial from outsource plant to Kenworth plant.-Sequencing and kitting different components and Layout in Autocad supplier’s new facility assembly lines.-Update process flow charts when process steps changed in order to improve quality of product.

-Administrate flow of material from supermarkets (warehouse) to shop floor applying Lean Manufacturing.-Implement Kanban and Heijunka board system to improve material flow from warehouse to assembly line and from assembly line to shipping.-Implement and utilized FIFO, 5’s, 8D’s, TPM, Poke Yoke, JIT, create and maintain PFEP, lineBalancing, FMEA’s, root cause analysis, implemented Andon System and reduced 7 wastes.-Develop Gantt’s Charts, visual aids and fishbone diagrams.-Conducted 1 Kaizen event.-Layout production line.-Design of experiment (DOE) in the process of mechanical press of bearing with shaft to determine root cause of the problem.-Create Control Charts to ensure process and machines worked properly.-Perform Time Studies using MOST and balanced workload in assembly line.