Luis Felipe Ribeiro Dos Santos Email and Phone Number
I am a dedicated professional with a strong background in the automotive and rubber industries and more recently in the railway systems. With 18 years of experience, working in huge multinational companies such as Ford Motor Company, Continental Tires, and BYD, I have developed expertise in Production, Process and Industrial Engineering, Installation, Tests and Commissioning, Projects and Maintenance, with knowledges in Project Management, TPM, Quality Tools, Six Sigma, Lean Manufacturing and Analysis of times and movements. My time at Ford Motor Company provided me with a solid foundation in automotive engineering and manufacturing. I was involved in the production of vehicles mainly in the paint shop area, statistical process control, process sheets, FMEAs, process control plans, process sheets, green belt/black belt six sigma projects, MODAPTs, change management and leading people in the shop floor, ensuring their quality and adherence to industry standards. Continuing my career at Continental Tires, I expanded my expertise in the rubber industry mainly in the cold preparation, tire building, conveyor system, spraying machine, palletizing and curing areas for commercial and passenger tires. I was involved in the production and testing of tires, machine upgrades, plant expansion, projects, installation, tests & commissioning of machines, preventive and corrective maintenance, and leading people in the shop floor, focusing on performance, durability, and safety aspects.My transition to BYD, a renowned battery and electric vehicle manufacturer, has exposed me to the rapidly evolving field of railway systems. As part of the railway systems division, I have been involved in the development and implementation of electric and hybrid trains, as well as the integration of advanced technologies for efficient and sustainable transportation solutions. Recently, I returned to the automotive universe with the project to implement BYD's factory in Camaçari.I am a strategic thinker, problem-solver, and effective communicator, committed to maintaining a high standard of professionalism and integrity. Capable of collaborating with teams and stakeholders, I seek new opportunities to contribute to the success of a dynamic organization. With a proven track record of results, I am available to connect and discuss how I can add value to your team or organization.
Byd Auto Brasil
View- Website:
- byd.com/br
- Employees:
- 564
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Supervisor De Engenharia Elétrica – Fábrica Byd CamaçariByd Auto BrasilState Of Bahia, Brazil
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Implementation Engineering Supervisor - Byd Camaçari PlantByd Auto Brasil Nov 2023 - PresentCamaçari, Bahia, BrazilMain Responsibilities:• Lead and coordinate the Electrical and Mechanical Engineering team.• Serve as the technical interface among group companies, project designers, and contracted suppliers for the electromechanical systems comprising the BYD factory.• Manage the execution of electromechanical system contracts, ensuring adherence to project schedules and implementing action plans for schedule deviations when necessary.• Oversee the implementation activities of electromechanical systems in the factory, including installation, testing, commissioning, and handover to operational and maintenance teams.• Lead and participate in meetings with BYD China teams, project designers, and suppliers.
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Systems Engineering Supervisor - Salvador Monorail Project & São Paulo Metro Line 17Byd Brasil Nov 2021 - Oct 2023Salvador, Bahia, BrazilMain responsabilities:• Lead and coordinate the Systems Engineering team (PSD, Power Rail, Power Supply, Track Switch, Signaling and Communication)• Interface between group companies, with designers and local suppliers hired by the company for the systems of the Salvador Monorail operation;• Monitor the execution of the contracts of the systems related, ensuring that each stage is being fulfilled within the deadlines required in the project schedule and / or carrying out, whenever necessary, an action plan to recover schedule deviations;• Lead systems implementation activities in the field during the stages of installation, testing and commissioning of systems, up to the phases of operation and maintenance.• Lead and participate in meetings with the BYD China team (Headquarters), as well as suppliers and customers; -
Systems Engineer (Psd) - Salvador Monorail Project & São Paulo Metro Line-17Byd Mar 2021 - Oct 2021Salvador, Bahia, BrasilMain responsabilities:• Technical interface between group companies, with designers and local suppliers hired by the company for the systems of the Salvador Monorail operation;• Analysis and approval of the documents of the executive project in partnership with all involved;• Monitor the execution of the contracts of the systems related, ensuring that each stage is being fulfilled within the deadlines required in the project schedule and / or carrying out, whenever necessary, an action plan to recover schedule deviations;• Lead systems implementation activities in the field during the stages of installation, testing and commissioning of systems, up to the phases of operation and maintenance.• Lead and participate in meetings with the BYD China team (Headquarters), as well as suppliers and customers;• Responsible for the preparation of Technical Documents and Application of Ex-Tariff Claims with the competent bodies.
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Engineering Coordinator - Cold Preparation, Transport System, Building & Spraying Machine PltContinental Feb 2018 - Nov 2020Camaçari- Bahia- BrazilMain responsabilities:• Lead and coordinate the engineering team with 40 people (such as technicians,supervisors and engineers)• Ensures all health, safety, and regulations are followed• Monitor and control the Key Performance Indicators (KPI’s)• Maintain regular communications with the business teams and stakeholders toensure necessary and appropriate steps are taken to resolve issues.• Prepare and manage the maintenance budget.• Implement best practices, TPM, projects, standards and procedures in allmaintenance functionalities.• Plan and coordinate all maintenance activities, including analyzing equipment needs,reliability issues, developing preventive/predictive maintenance programs• Monitor and review of spare parts and inventory and place orders when necessary• Support new machines installation and upgrades• Meetings with Central Engineering (Germany) and Suppliers around the world• Develop and implement improvement projects in the area (internal or with the participation of the headquarters in Germany)Main achievements: • Retrofit of the "handle" of the ABB IRB 1600 Robot which resulted in a cost reduction of R$150K per year. This action was replicated to all machines. (total of 3) • Extruder screw retrofit which resulted in a cost reduction of R$60K per year. This action was replicated to all machines. (total of 9)• Retrofit of "Hyperdrive Sick DC Motor" which resulted in a cost reduction of R$180K per year. • Implementation of the TPM methodology. • Implementation of specific maintenance routine to the tires spraying machines in order to guarantee their process capability. • Upgrade the tire building machine to manufacture Spare Tire with local engineering which resulted in a cost reduction of R$3M and delivery ahead of schedule. -
Project And Maintenance Engineer - Cold Preparation, Transport, Building, Spraying & Curing Plt/CvtContinental Apr 2013 - Feb 2018Camaçari E Região, BrasilMain responsabilities:• Determine project specifications by studying product design, customer requirements, and performance standards; completing technical studies; preparing cost estimates.• Confirm machine performance by designing and conducting tests according to the Machine Equipment Specification.• Determine project schedule by studying project plan and specifications; calculating time requirements; sequencing project elements.• Maintain project schedule by monitoring project progress; coordinating activities; resolving problems.• Control project plan by reviewing design, specifications, and plan and schedule changes; recommending actions.• Control project costs by approving expenditures; administering contractor contracts.• Prepare project status reports by collecting, analyzing, and summarizing information and trends; recommending actions.• Maintain project data base by writing computer programs; entering and backing up data.• Review and approval of engineering documentation, specifications, drawings.• Identify engineering problems during the installation and ensure that solutions are implemented• Evaluate, organize and prioritize workload within a schedule whilst taking responsibility for a team of fitters, engineer and others.• Develop routine maintenance inspections of equipment to identify and respond to problems in a timely manner, thus preventing breakdowns.
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Paint Launch Engineer - Paint ShopFord Motor Company Jun 2011 - Feb 2013Camaçari E Região, BrasilMain responsabilities:• Provide direction and leadership and prioritize the activities of the Paint Launch Team• Establish critical characteristics and apply design for manufacturing/assembly principles• Coordinate tooling and facility changes and equipment installations with the Tooling & Facilities engineer• Develop and implement the Process Control Plan, Reaction Plan and FMEAs• Develop a New Product Training Plan for the operators• Identify, track and resolve tooling, process and design concerns encountered during the builds• Assist the production personnel during the pre-production builds• Manage the re-programming and adjustment of Paint automation• Develop Six Sigma Black Belt Projects -
Process Engineer - Paint ShopFord Motor Company Aug 2008 - May 2011Camaçari E Região, BrasilMain responsabilities:• Coordinate tooling and facility changes and equipment installations • Manage and control of the equipments calibration• Verify and analyze the Workload Balance • Responsible for the Statistical Process Control• Develop Six Sigma Black Belt Projects• Develop and review the Process Sheets• Manage the maintenance and changes of the body devices• Manage the maintenance of the pneumatics tools • Develop and modify FMEA, Process Control Plan and Reaction Plan • Responsible for Process Audit• Responsible for temporary and permanent changing approvals in the engineering system
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Production Engineer - Paint ShopFord Motor Company Jun 2005 - Jul 2008Camaçari E Região, Brasil• Lead and coordinate 60 operators in the line production• Manage and control of the production and process• Evaluate tooling and facility changes and equipment installations• Verify and analyze the Workload Balance • Provide direction and support the teams in the Six Sigma method application• Responsible for teaching and training of the operators and coordinators• Develop Six Sigma Green Belt Projects• Manage the Statistical Process Control• Responsible for Process Audit
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Manufacturing Engineering Intern - Paint ShopFord Motor Company Feb 2004 - May 2005Camaçari Area, Brazil
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Monitor De Física I E IiFaculdade De Tecnologia E Ciências Jun 2003 - Dec 2003Salvador, Bahia, BrazilMain responsabilities:Prepare, explain and orientate students during Physics lab classes.
Luis Felipe Ribeiro Dos Santos Skills
Luis Felipe Ribeiro Dos Santos Education Details
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Mba In Project Management -
Automation, Control And Robotics -
Dublin Cultural Institute LimitedExchange Student In Dublin-Ireland -
Engineering, Electrical System, Telecommunications, Computing, Automation, Control.
Frequently Asked Questions about Luis Felipe Ribeiro Dos Santos
What company does Luis Felipe Ribeiro Dos Santos work for?
Luis Felipe Ribeiro Dos Santos works for Byd Auto Brasil
What is Luis Felipe Ribeiro Dos Santos's role at the current company?
Luis Felipe Ribeiro Dos Santos's current role is Supervisor de Engenharia Elétrica – Fábrica BYD Camaçari.
What schools did Luis Felipe Ribeiro Dos Santos attend?
Luis Felipe Ribeiro Dos Santos attended Universidade Salvador, Serviço Nacional De Aprendizagem Industrial, Dublin Cultural Institute Limited, Faculdade De Tecnologia E Ciências, Uniftc.
What are some of Luis Felipe Ribeiro Dos Santos's interests?
Luis Felipe Ribeiro Dos Santos has interest in Poverty Alleviation, Social Services.
What skills is Luis Felipe Ribeiro Dos Santos known for?
Luis Felipe Ribeiro Dos Santos has skills like Black Belt, Green Belt, Fmea, Pcp, Spc, Global 8d, Apqp, Ppap, Kaizen, Lean Manufacturing, Modapts, Vismockup.
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