Luke Harrison Email & Phone Number

München, De

München, De

Merritt Island, Florida, Us

Stuttgart, De

Engine Air Induction Systems and Filtration• Designed and validated OEM engine air induction systems and filters for FCA, General Motors, BMW, and Honda• Specified filtration media, filter size, particulate holding capacity, and separation efficiency of gasoline and diesel engine air filters, and included hydrocarbon adsorption when required• Utilized NASTRAN FEA, GT-Power CFD, and MAHLE developed airborne NVH analysis to meet customer reliability, system pressure loss, and noise transmission requirements• Co-inventor on submitted patent application for “Smart Air Filters” predevelopment project in 2019• Created systems combining injection molded polypropylene, TPE, EPDM and AEM components using vibration, infrared and spin welding operations• Selected to present the Renault Twizy e-powered by MAHLE at the 2018 Detroit North American International Auto Show

Auburn Hills, Mi, Us

Advanced Product Design, Prototype Build and Testing• Developed transmission shift actuators, rotary gear selection knobs, and steering input/force feedback actuators with planetary, worm-screw, and spiral bevel gear sets• Documented Lessons Learned from prototype actuator builds and accelerated life testing• Lead competitor benchmarking of Ford Active Front Steering and Stoneridge shifter actuators

Weinheim, De

Product Design, Process Development, Process Engineering, Six Sigma & LEAN Operations• Developed and released the “Post Cure Oven Temperature Variation Reduction Procedure”• Generated Minitab regression model analysis comparing part dimensions and process parameters with scrap rates, and revised engineering standards accordingly• Root Cause Defect Analysis of warranty returns and prepared summary reports for customers• Organized DVP&Rs and IMDS information for General Motors 6T and ZF/FCA 8HP/9HP programs• Competitor benchmarking study of Ford, General Motors, and Toyota radial shaft seals• Conducted Six Sigma capability study on infrared thermal imaging for mold heat gradient reduction• Designed updated wear components for valve stem seal transfer molding presses• Updated Unigraphics/Siemens NX based automatic tooling drawing generation system

Friedrichshafen, Baden-Württemberg, De

Process Development, Quality Engineering• Programmed Zoller presetting machine for Fisker Karma program CNC tooling• Initiated use of heat-shrink tooling for CNC drills• Integrated GageMetrics, Keyence Vision Systems, Festo Pneumatics and PLCs to build and set up production fixture gages• Helped launch the General Motors GMT911 and Ford C346 programs

Master Of Business Administration - Mba

Bachelor'S Degree, Mechanical Engineering

Education record

Mechanical Engineering