Am an Industrial & Production Engineer with around 29 years of experience in Quality Assurance in Plant and Corporate level. Have experience in different verticals of Quality viz NPD, Supplier Quality Assurance (SQA), In process & Final inspection, Customer complaints handling, Structured problem solving approach thro’ Six Sigma approach, 8D/RCA methodology. In addition, have also trained at different levels on Problem solving methodology, Core tools – FMEA, Control Plan, MSA (Measurement System Analysis). Familiarity with Automotive requirements of PPAP (Production Planning approval process), Statistical process control study, New Product Development & Hand over System, Quality Audits (Process & System) and improving the process Quality both in-house as well at supplier end. Also setting up of Standards Room towards calibration of measuring instruments and gauges. Am also Lead Auditor as per ISO9001:2015 Quality System, successful in implementation and getting certification. Exposure to Lean activities - 5S, Kaizen VSM, Poka Yoke etc.
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Gm OperationsIntegral Labels Pvt. Ltd.Bengaluru, Ka, In
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Head Corporate Quality AssuranceNash Industries (I) Pvt. Ltd. Aug 2019 - Present -
Corporate Quality Assurance ManagerNash Industries (I) Pvt. Ltd. Aug 2019 - PresentBangalore Urban, Karnataka, India -
Head Of QualityKennametal India Ltd Mar 2013 - Jun 2019BangaloreLeading Quality Assurance team - to address Plant Quality, Customer complaints, Quality System and SQA activities of multiple Production Units engaged in different product segments. Responsible for maintaining of ISO 9001 Quality System requirements as Management Representative. Successfully got certification as per Quality Management System requirement ISO 9001:2015.To maintain K100 System requirements as Quality Champion across Plants. Systemic closure of customer complaints… Show more Leading Quality Assurance team - to address Plant Quality, Customer complaints, Quality System and SQA activities of multiple Production Units engaged in different product segments. Responsible for maintaining of ISO 9001 Quality System requirements as Management Representative. Successfully got certification as per Quality Management System requirement ISO 9001:2015.To maintain K100 System requirements as Quality Champion across Plants. Systemic closure of customer complaints thro’ 8D & Effectiveness monitoring across production units. Drive towards Mission Zero ePPM drive across PUs – to address Customer complaints. Over three years reduced Customer complaints from 600 to 150 PPM and Internal rejection from 65000 to 18000 PPM.Liaison with other Global Plants to address the Localisation of products and Customer complaints due to import items. Show less
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Gm Corporate QualitySurin Automotive Private Limited Nov 2011 - Feb 2013BangaloreCustomer liaisoning, work flow automation and standradisation. Implementation of best practices and Horizontal deployment across various plants. Systemic closure of customer complaints & Effectiveness monitoring Periodic review of MIS of various plants & initiate improvement measures & trackingTo ensure Quality System requirements and periodic audits of PlantsMonitoring & improving customer driven targets, in house rejection / rework reduction -
Dgm Quality AssuranceSundram Fasteners Ltd Jun 2010 - Oct 2011
Madhavan J Education Details
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Engineering/Industrial Management
Frequently Asked Questions about Madhavan J
What company does Madhavan J work for?
Madhavan J works for Integral Labels Pvt. Ltd.
What is Madhavan J's role at the current company?
Madhavan J's current role is GM Operations.
What schools did Madhavan J attend?
Madhavan J attended Bangalore University.
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1gmail.com
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Madhavan J
Hyderabad
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