Lead and oversee the Engineering, Mould Maintenance, and Automation departments. I focus on driving innovation, optimising operational efficiencies, and implementing advanced automation solutions to deliver impactful results aligned with industry 4.0 standards.Oversee Engineering Operations for Injection Moulding, Pastel, and Glue Manufacturing Plants: Lead cross-functional teams to ensure seamless operations, optimising collaboration across Engineering, Mould Maintenance, and… Show more Lead and oversee the Engineering, Mould Maintenance, and Automation departments. I focus on driving innovation, optimising operational efficiencies, and implementing advanced automation solutions to deliver impactful results aligned with industry 4.0 standards.Oversee Engineering Operations for Injection Moulding, Pastel, and Glue Manufacturing Plants: Lead cross-functional teams to ensure seamless operations, optimising collaboration across Engineering, Mould Maintenance, and Automation Departments for enhanced productivity and efficiency.Drive Innovation and Enhance Operational Efficiencies: Foster a culture of innovation, identifying and implementing best practices to streamline processes and reduce costs.Implement Advanced Automation Solutions: Leverage cutting-edge technologies to automate workflows, enhancing productivity and precision in operations.Focus on Predictive Maintenance and Continuous Improvement Initiatives: Develop proactive maintenance strategies that minimise downtime and maximise equipment longevity.Collaborate with Academic Institutions for Research Integration: Partner with universities to incorporate the latest research findings into practical applications, bridging the gap between theory and practice.Align Departmental Processes with Industry 4.0 Standards: Ensure all processes meet the latest technological advancements and industry benchmarks for automation and smart manufacturing.Aim to Deliver Impactful, Technology-Driven Results: Strive for outcomes that not only meet but exceed organisational goals through innovative solutions and strategic planning. Show less

Working as a Visiting Lecturer in the Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, University of Ruhuna, Sri Lanka to conduct lectures on Industrial Automation (ME 5213).

Served as a Visiting Lecturer in the Department of Engineering Technology, Faculty of Technological Studies of the Uva Wellassa University of Sri Lanka to conduct lectures on Mechanics of Machines (MET 261-3).

Served as a Lecturer and Researcher in the Control, Automation, and Mechatronics laboratory within the Department of Mechanical and Manufacturing Engineering. Conducted lectures in Analog and Digital Electronics, Industrial Automation, Robotics, and Mechanics of Machines.Actively contributed to the EU Erasmus+ funded Europe-Sri Lanka-Energy (EUSL) Joint Project as a team member, developing innovative wind energy remote online laboratories to enhance renewable energy education and… Show more Served as a Lecturer and Researcher in the Control, Automation, and Mechatronics laboratory within the Department of Mechanical and Manufacturing Engineering. Conducted lectures in Analog and Digital Electronics, Industrial Automation, Robotics, and Mechanics of Machines.Actively contributed to the EU Erasmus+ funded Europe-Sri Lanka-Energy (EUSL) Joint Project as a team member, developing innovative wind energy remote online laboratories to enhance renewable energy education and increase accessibility for a diverse global audience.Collaborated with fellow educators and industry professionals to create relevant and current course materials, assignments, and practical projects, ensuring students acquired the knowledge and skills necessary to excel in the rapidly evolving fields of industrial automation, control, and mechatronics. Show less

Developed and implemented a Predictive Maintenance Scheduling System for an injection molding facility using the SAP ERP system, integrating SAP PM & PP modules to streamline maintenance planning processes and optimize operational efficiency.• The developed system analyzes production data from each machine (more than 100 machines) individually and predicts the next maintenance date, including spare parts, labor, and time requirements for maintenance activity.Developed and… Show more Developed and implemented a Predictive Maintenance Scheduling System for an injection molding facility using the SAP ERP system, integrating SAP PM & PP modules to streamline maintenance planning processes and optimize operational efficiency.• The developed system analyzes production data from each machine (more than 100 machines) individually and predicts the next maintenance date, including spare parts, labor, and time requirements for maintenance activity.Developed and implemented a Machine Downtime Analysis System using the SAP ERP system to identify and improve underperforming machines using MTTR and MTBR reports.• The developed system can analyze the breakdown history of each machine, including the most repetitive causes of failures, underperforming sections, fast moving spare parts, and so on.Managed and coordinated all maintenance activities for the mold maintenance department, including Injection, Extrusion, and Blow Molding machines, ensuring timely and effective autonomous, preventive, and corrective maintenance.Led the planning and execution of process automation projects, driving productivity improvements and enhancing product quality while reducing downtime and waste.Managed the Mold Maintenance Department's operational and capital budget allocations, making strategic decisions to maximize return on investment and minimize operational costs.Designed and delivered comprehensive employee training programs focused on Total Productive Maintenance (TPM) and Industry 4.0 concepts, fostering a culture of continuous learning and improvement.Oversaw new machinery and spare parts procurement, installation, and commissioning processes, ensuring seamless integration into existing systems and minimal disruption to ongoing operations.Initiated collaborative research projects with university students in the fields of process automation and Industrial Internet of Things (IIoT), driving innovation and fostering strong connections with academia. Show less

Managed the design and manufacturing processes for new injection and blow molds, ensuring a high-quality and efficient production.Coordinated modifications and upgrades to injection molds and machines, conducting research on new developments to increase plant productivity and energy efficiency.Oversaw operational cost allocations and purchasing processes for spare parts and services from external providers, optimizing resource utilization.Supervised activities related to… Show more Managed the design and manufacturing processes for new injection and blow molds, ensuring a high-quality and efficient production.Coordinated modifications and upgrades to injection molds and machines, conducting research on new developments to increase plant productivity and energy efficiency.Oversaw operational cost allocations and purchasing processes for spare parts and services from external providers, optimizing resource utilization.Supervised activities related to mold spare parts inventory, ensuring availability and efficient management.• All spare parts (including consumables) were created in SAP and assigned to the relevant machines they are related to. Every spare part consumed from the system is recorded under the corresponding machine, allowing for the generation of individual cost reports for each machine.Managed all maintenance activities within the mold maintenance department, reducing breakdown percentages of injection molds and machines by optimizing Preventive Maintenance (PM) adherence, and monitoring MTTR, and MTBR.Led an 8-member Kaizen team focused on initiating continuous improvement projects within the plant, resulting in two consecutive Gold awards at the SLAAQP Competition in 2018 and 2019.Designed and fabricated new automated systems to increase injection molding plant productivity and improve ergonomics for machine operators. Show less

Worked as a Trainee Mechanical, Manufacturing & Automation engineer for a period of three months in Ansell Lanka Pvt Ltd, Biyagama. During the training period, the below areas were covered. - Total Productive Maintenance - Mechanical Engineering Design - PLC programming (Simens S7-300) - Irradiation process of surgical gloves - Industrial Motor Controlling (VFDs, Soft Starters) - Autonomous Maintenance & Preventive Maintenance - Services and Utilities of… Show more Worked as a Trainee Mechanical, Manufacturing & Automation engineer for a period of three months in Ansell Lanka Pvt Ltd, Biyagama. During the training period, the below areas were covered. - Total Productive Maintenance - Mechanical Engineering Design - PLC programming (Simens S7-300) - Irradiation process of surgical gloves - Industrial Motor Controlling (VFDs, Soft Starters) - Autonomous Maintenance & Preventive Maintenance - Services and Utilities of Boilers (Biomass & Furnace oil), Chillers, Compressors and Generators Show less

Worked as a Trainee Mechanical & Manufacturing engineer for a period of three months in Chief Mechanical Engineers Workshops of Sri Lanka Railway, Rathmalana. During the training period, the below areas were covered. - Sand Casting - Metal forging - Welding processes - Machining (Lathe, Milling, Shaping) - Repairing of Turbochargers, Compressors, and Radiators - Locomotive engine and Power set repair process (Two Stroke & Four Stroke)