Madhukar Madhukar Email & Phone Number

Gurugram, Hr, In

Manesar, Haryana, India

- Heading E&E department for HD Electric Trucks development- Managing current and future product portfolio- Cross functional leadership

Bengaluru, Karnataka, India

– Setup the System Simulation and Analysis group at Bangalore site– Created and managing agile team to work with global CFTs across different verticals– Resource and infrastructure planning for effective project delivery– Short term and long term strategy planning for the group

Bengaluru, Karnataka, India

– Setup the BMS group at Bangalore to deliver Volvo BMS SW for global market – Work distribution and project planning in synchronization with the global team

Jaipur, Rajasthan, India

• Technical Project Management for the EV and advanced technology• Lead the team of Smart Electric Vehicle project from concept prototyping till SOP• Worked with cross functional team for product planning, function development, project management, supplier evaluations, regulations and infrastructure development• Technical evaluation of Tier1/2 suppliers, Startups, consultancies for organizational level engagement

Jaipur, India

• Electric Scooter development - Developed concept electric-scooter Duet-e, showcased at International Auto Expo 2016 - Lead the team to develop functional electric scooter prototype - Finalized EV core architecture, controls strategy and EV layout - Performed component design, system integration and performance evaluation of the electric vehicle• Setup plant modeling process and guideline for HiL, MiL and system simulation in the organization. • Build HiL, RCP and system modeling capability in the organization for MBD process adoption• Project coordination for HEV/EV controls, system design and development work

Dharuhera, Gurgaon, Haryana

• Range-extender two-wheeler HEV development for Indian market - Feasibility analysis of different xEV architecture for Indian market - Sub-components design and development of HEV vehicle, e.g. battery, motor, engine Torque-split, mode selection and shift logic development to improve performance and fuel economy• 3-channel ABS system development for two-wheeler • Electrical system design and development for 100 cc BS4 two-wheeler

Bangalore

• Developed high fidelity plant model of electro-hydraulic steering system for Unmanned Autonomous Vehicle• Coordinated with Japanese team for the MiL testing of the steering control system

Gurgaon, India

Model Based Development and Testing for Idle Stop-Start Controller for European market– Simulink based HEV plant model development and validation using first principle method– HiL bench and Control Desk experiment preparation for the ISS Model Based Testing– Test case preparation for functionality and diagnostics tests; HiL bench and vehicle testing of the ISS controllerModel Based Development and Testing for Mild Hybrid HCU Controller– HiL model development and bench setup for the HCU– Conducted diagnostics tests using Failure Insertion UnitMiL testing of HCU for full hybrid vehicle– MiL Test case preparation for different drive conditions– MiL testing of the HEV system and validation with the dyno data.– Plant model modification to simulate different drive conditions and improve fidelity and dynamics of the model.• Simulink based generic plant model development for different xEV platform• Created standardized libraries of subsystems for different platform plant model

Bangalore

Plant modeling, system simulation and HiL testing: • Multi-physics based high fidelity electro-hydraulics model development for HiL application • Plant model improvement of xEV-PT to match Simulation and vehicle test data • Vehicle tests migration to HiL bench and tests automation • Vehicle test maneuvering modeling to analyze failure condition • Simulation time optimization of high fidelity plant model for HiL application • Scripting Initialization parameters m-files for different subsystem • Test case preparation for level 2 testing of Controllers (TCM, MCP, HCP) for HEVSystem Safety Analysis: • Performed DFMEA and FTA of 6-speed Automatic Transmission for ETRS system • Performed analysis for Clutch tie-up and positive torque request conditions• System Architecture Description document preparation for concept EV controls architecture• Supported Homologation team for OBD2 testing to meet BS4 (Euro4) emission standards for Chevrolet vehicles

Nasik Area, India

• Worked with program management team for part standardization of radiator and seatbelts for different vehicle platform. • Assist team to reduce the number of components, inventory at assembly line and economies of scale

Senior Leadership Programe

Nanodegree Certificate Program, Self-Driving Car Engineer

Ms, Automotive Engineering

Activities and Societies: SAE

Be, Mechanical Engineering

Activities and Societies: SAE