Christopher Madsen

Christopher Madsen Email and Phone Number

Engineering Director @ OXbyEL Technologies
Christopher Madsen's Location
Gilbert, Arizona, United States, United States
About Christopher Madsen

Develop & Implement Solutions that Enhance Quality, Efficiency and ProductivityDedicated professional with mechanical engineering design experience in aerospace, defense, automotive, prototyping, research & development (R&D), assemblies, mechanisms, finite element analysis (FEA), tolerance analysis, and computer systems, including proficiency in sheet metal, custom metal parts, weldments, molds, and extrudes. Results-driven leader adept at configuration management process, including Engineering Change Orders / Requests (ECO / ECR), Oracle, bill of materials (BOM’s), and product data management (PDM). Focused team player with hands-on experience setting up and conducting tests, operating shop equipment (mill, lathe, band saw, grinder, etc.), assembling / disassembling complex machinery, and first article inspections (FAI). Project Management Computer-Aided Design (CAD) Product Development Detailed Drawings Geometric Dimensioning & Tolerancing (GD&T) Tolerance Analysis ASME Y14.5 Design Ruggedized Product Testing Cost Reduction

Christopher Madsen's Current Company Details
OXbyEL Technologies

Oxbyel Technologies

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Engineering Director
Christopher Madsen Work Experience Details
  • Oxbyel Technologies
    Engineering Director
    Oxbyel Technologies Oct 2021 - Present
    Directed the formation of a new company. Organized the company office, quality control docs, engineering docs, IT requirements, and HR regulations. Responsible for hiring and directing new employees. Designed new products via SolidWorks. Responsible for tracking project timelines and budget.• Designed a patent-pending electro-chemical reactor and skid for the treatment of PFAS and other water contaminants.• Created the company CAD drawing format, 3d models, drawings, and analysis via SolidWorks.• Applied CMMC Level I - IT regulations to ensure IP security.• Transitioned company platform and email from Google G-Suite to Microsoft Teams.• Developed a program to track PTO hours and managed other employees.• Purchased and inventoried all company hardware and software.• Created a supplier database, engineering protocols, and project timelines.
  • Smart Embedded Computing / Artesyn Embedded Tech / Emerson Network Power
    Senior Mechanical Engineer
    Smart Embedded Computing / Artesyn Embedded Tech / Emerson Network Power Feb 2011 - Jul 2021
    Tempe, Arizona
    Created 3D models, detailed drawings, and assembly drawings via Creo (Pro/E) for Advanced Telecommunications Computing Architecture (ATCA) server boards, sheet metal parts, heat sinks, die-cast parts, extrusions, stamped metal parts, overlays, CNC-machined parts, and others. Served as project lead in obtaining quotes, ensuring mechanical fit, qualification testing, cost-reducing designs, and maintaining product quality.• Designed patent-pending ruggedized chassis for military applications, with captivated spring-loaded fasteners, securing server board connectors together in high shock applications. Product successfully released straight from R&D to full production, generating millions in contract dollars.• Created patent-pending open compute sled design, requiring innovative compact layout to accommodate all PCIe card form factors. Product worked straight from R&D to prototype.• Developed and tested products, including Maxcore 4U and AXP-C06 chassis, meeting high-level military shock and vibration requirements.• Led mechanical support to coordinate between US, Germany, and China (printed circuit board (PCB) layouts in Germany, mechanical parts designed in US, and final production in China), generating millions of dollars with release of ATCA-7480 product line, despite time zones and language differences.• Designed PCB layouts by coordinating mechanical parts with electrical components using Creo (Pro/E) and Cadence Allegro, creating various products spanning ATCA, Open Compute Project (OCP), and Peripheral Component Interconnect Express (PCIe).
  • Safe, Incorporated
    Mechanical Design Engineer
    Safe, Incorporated Jun 2009 - Aug 2010
    Tempe, Arizona
    Devised and illustrated unique concepts for specific military proposals, including creation of models and detailed drawings of various components via SolidWorks.• Aided in design of lightweight, energy-absorbing mine blast seat used in military land-based vehicles, resulting in functional prototypes evaluated by military.• Assisted with machining, construction, and setup of various hydraulic-based tests, as well as calculating stress plots for various parts via SolidWorks, allowing fabrication and use of equipment for in-house testing.• Supported development of handicap wheelchair loading device to be implemented on trains, allowing access to train from varying platforms heights.• Designed interchangeable face shield for military combat helmets by creating conceptual design to meet contract requirements.
  • Cleveland Electric Labs
    Mechanical Design And Instrumentation Engineer
    Cleveland Electric Labs Feb 2008 - Apr 2009
    Tempe, Arizona
    Designed models and detailed drawings for thermocouple products via Solid Works.• Co-invented and patented Smart Fastener, using Fiber Bragg gratings to measure strain and temperature within fastening members. Implemented in static sensitive applications such as bridges and cranes.• Created new thermocouple wire stripping machine, instantly removing outer sheath of thermocouple via electric impulse. Oversaw product launch to full production.• Revised configuration management and quoting process of engineering department to create universal system and allow for quick reviews of production time vs. quote, improving company margins.• Functioned as project lead, testing and implementing new concepts in fiber optic stress and temperature sensors, including stress data acquisition for large mining equipment.
  • Orbital Atk
    Mechanical Design Engineer
    Orbital Atk Jun 2005 - Feb 2008
    Mesa, Arizona
    Developed tooling models and drawings for M242 chain gun via Unigraphics, including mobile workstation and ammo linking device.• Organized teleconferences with suppliers to implement critical material substitution, determining suitable replacement.• Assisted in collecting environmental test data, establishing reliability of M242 chain gun on aircraft flying through different environments by testing it in environmental test chamber.• Created comprehensive 500+ page instruction manual for repair and assembly of chain guns, improving factory productivity.• Implemented standardized change requests to drawings via Unigraphics, correcting 3D models and drawings.
  • Honeywell
    Manufacturing Engineer Intern
    Honeywell Jan 2004 - Mar 2005
    Chandler, Arizona
    • Responsible for organizing manufacturing operations from blue prints used in machining and assembly.• Analysis of quality control by creating graphical representations of performance.

Christopher Madsen Education Details

Frequently Asked Questions about Christopher Madsen

What company does Christopher Madsen work for?

Christopher Madsen works for Oxbyel Technologies

What is Christopher Madsen's role at the current company?

Christopher Madsen's current role is Engineering Director.

What schools did Christopher Madsen attend?

Christopher Madsen attended Arizona State University.

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