Magdy Gerges, P.Eng. Email & Phone Number

Mississauga, On, Ca

Guelph, Ontario, Canada

Toronto, Ontario, Canada

- Executed and created full design packages and 2D drawings (that include GD&T) with a complete BOM for product weldment and sub-weldment structures, as well as large assemblies and sub-assemblies by using the SolidWorks software and PDM, and performing support calculations - Created the design and drawings for mechanical components (parts) as well as sheet metals- Executed complete layout drawing packages for product manuals- Co-ordinated with the sales team to design a prototype according to project specifications- Performed cross functional review with the manufacturing personnel to optimize product fabrication and welding processes, the quality team to ensure that the product meets specific requirements, and the service team- Constantly followed up with the production team to reflect all changes made on the prototype in the respective BOMs, and to improve the final product design while maintaining its quality and standard- Analyzed manufacturing drawings for technical accuracy, efficient welding processes and welding symbols, and effective material selection- Identified design challenges, diagnosed remedies and implemented solutions - Involved in analysis of mechanical components, including creating, solving and interpreting FEA models for static condition- Maintained a list of newly developed products, including a catalogue of challenges experienced and solutions implemented - Provided weekly updates on active/completed tasks, and would request design reviews when necessary to ensure timely project completion- Was able to reduce costs and increase manufacturing efficiency by identifying areas for functional modifications in existing mechanical modules/systems - Prepared and reviewed the requests for bids and contract documents- Coordinated and reviewed the purchase of mechanical components with suppliers and vendors to ensure proper installation, and that they meet the required specifications

Newmarket, Ontario, Canada

- Gathered information for “as-built” drawings and updated CAD files for projects- Produced mechanical design drawings in AutoCAD- Organized and maintained a design and CAD digital file database for each project- Successfully carried out assignments on project design teams

Scarborough, Ontario

- Prepared innovative design sketches, layouts and detailed design drawings for: A. Structure and metal steel frame B. Trailer parts and components design- Prepared the bill of material (BOM) and created instructions for the production- Updated existing designs and engineering drawings as required- Coordinated tooling and selection- Supported manufacturing team in the development of troubleshooting guides- Supported manufacturing team in improving manufacturing design- Ordered and prepared the minimum stock control for the parts

Egypt

- Designed spare parts for machines using AutoCAD- Produced detailed drawings, and ensured standards of quality and accuracy were met- Handled the troubleshooting of different machines with their respective suppliers- Worked with the CNC metal forming machines (press brakes, shears, punching, notching, centrelathes, hydraulic and eccentric presses, pipe bender, band saw), air compressors, air power toolsand dust suction systems with pneumatic systems and controls- Conducted technical study for the different types of hydraulic metal forming machines, air powertools, and dust suction system depending on the production needs, quality and price- Performed equipment selection to complete product assembly- Worked with SAP System (MRP) to prepare the bill of materials- Developed and executed equipment replacement and cost reduction projects

Bachelor Of Engineering - Be, Mechanical Engineering

Engineering Design Software