I have assisted facilities increase production by over 75% and save more than $1,000,000 in yearly budget. Reviewed more than 1,000 manufacturing operations. I have noticed a disturbing trend in manufacturing that prevent plants from meeting their production goals. They focus on number of operators while not understanding what their operators are doing.They struggle with meeting production goals, high manpower budgets, and documentation audits because they lack strategy and process.Many have lost 100's of thousands chasing employees, which has brought nothing but frustration.The plant needs to be redesigned to accommodate the workforce.Through operator-first workstation design and work allocation, I eliminate wasteful motion and reduce man-hours required to complete work.At TED Consulting, we give customers hard data that they can use to make informed decisions quickly. We are the boots on the ground, the eyes and ears, and the recorder. Data is more valuable than oil in our times, and we are the drillers.Schedule a meeting through the link below and see how we can help!https://meetings.hubspot.com/ted137
-
Principal EngineerTed ConsultingKansas City, Ks, Us -
Continuous Improvement SpecialistThe Goodyear Tire & Rubber Company Aug 2024 - PresentAkron, Oh, UsIdentify process improvement opportunitiesGather cross-functional teams to execute continuous improvement activitiesGuide team members through root cause analysis techniques like 5-Why and DMAICManage projects Reduced annual expenses by ~$1 million in first 6 months of employment through identification, quantification, and implementation of operational triggers. -
Officer Of The BoardInternational Modapts Association Ima May 2024 - PresentSecretary -
Board MemberInternational Modapts Association Ima Oct 2022 - Present -
Independent InstructorInternational Modapts Association Ima Oct 2022 - PresentTrained and certified over 100 professionals with class sizes ranging from 4 to 48Employed various pedagogical methodsTraveled internationally and successfully certified non-native English speakersGuided multiple instructors-in-training through their teaching journey -
Primary Industrial EngineerTed Consulting Dec 2017 - Aug 2024We assist manufacturing companies with work measurement, process optimization, and cost reduction. Clients and Results:Tesla • Trained and managed 2 engineers• Collected time study data for multiple processes across multiple sites • Lead a team of 3 engineers, studying over 500 operations with MODAPTS• Reorganized work allocation, leading to 20% increase in overall plant production LPG Ventures • Identified bottlenecks and presented a plan to increase production by 500%• Redesigned product to reduce material cost by 25%Boeing • Implemented engineering changes to increase supplier output by 10%• Developed organizational plan to reduce supplier manpower by 50%National Fleet Services of Ohio• Restructured workforce allocation, increasing facility output by 50% in 60 days• Reduced training time by 75% through documentation• Managed 2021 facility launch, increasing facility output by an additional 30%• Managed 2023 facility move in less than 6 months• Hired and trained 3 engineering techniciansFord Motor Company • Conducted MODAPTS time studies on pre-launch operations to evaluate labor requirements• Hired and managed 7 engineers to assist in nationwide quality investigationThou Mayest Coffee Roasters • Reduced workers required to operate from 3 to 1• Implemented facility reorganization in 22 days• Developed growth plan that tripled production over 2 years -
Small Business OwnerTed Consulting Dec 2017 - Aug 2024As owner of TED Consulting, my role is far more diverse than as the primary engineer.Hiring and training technicians and engineersLaying off staffManaging payroll and bookkeepingQuoting and closing salesDirecting marketing and content creationDeveloping a brand and overall vision -
FounderTelek Apr 2016 - Dec 2020Telek was developing braintraining programs utilizing virtual reality and EEG technology. Primarily coded in C#. Incubated by BetaBlox.
-
Contract Industrial EngineerFord Motor Company May 2017 - Dec 2017Dearborn, Michigan, UsPlanning and delivering a significant rebalance taskExecuting MODAPTS TimestudiesPreparing documents for Union communication regarding rebalanceWorking with Union members -
Contract Packaging Line EngineerUnilever Apr 2016 - Mar 2017Blackfriars, London, GbHigh Speed Manufacturing EnvironmentDry Food ManufacturingSetting up recipes using Quality PLC and HMI'sTroubleshooting & optimizing production linesAnalyzing root cause of downtimeDeveloping spreadsheets and SOPs for data collection runs -
MetallurgistAmsted Rail Aug 2014 - Feb 2016Chicago, Il, Us• Maintaining plant metallurgy laboratory• Initiating research on RCA on unusual defects• Presenting to plant leadership regarding integral metallurgical data• Re-engineering in-house tests, such as shell sand hot tensile test• Training operators in cast steel metallurgy• Statistical analysis of KPIs and quality issues using Minitab & Excel
Ted Arehart Education Details
-
California Polytechnic State University-San Luis ObispoMaterials Engineering
Frequently Asked Questions about Ted Arehart
What company does Ted Arehart work for?
Ted Arehart works for Ted Consulting
What is Ted Arehart's role at the current company?
Ted Arehart's current role is Principal Engineer.
What schools did Ted Arehart attend?
Ted Arehart attended California Polytechnic State University-San Luis Obispo.
Free Chrome Extension
Find emails, phones & company data instantly
Aero Online
Your AI prospecting assistant
Select data to include:
0 records × $0.02 per record
Download 750 million emails and 100 million phone numbers
Access emails and phone numbers of over 750 million business users. Instantly download verified profiles using 20+ filters, including location, job title, company, function, and industry.
Start your free trial