Malcon Martin Castro Serrano Email & Phone Number

Bogotá, Bogota, Co

Bogotá, Distrito Capital, Colombia

• Support the implementation of the Process Safety Management System in HOCOL S.A, ensuring that the process safety elements are applied to the projects that are developed for the crude oil production facilities, as well as for the subsoil (drilling & completion and workover).• Lead, participate and provide technical support in the performance of process risk analysis such as What if, Hazid, Hazop, Safop, LOPA, Consequence Analysis (PHAST), among others, in the projects developed in facilities and subsoil engineering.• Review the conceptual, basic and detail engineering, developed in the projects that facilities engineering executes in the different fields of Colombia. Review of hydraulic calculations, P&IDs, mass and energy balances, operating philosophy, design bases and criteria, inherently safe design, definition of control guides, operating windows, cause and effect diagrams, definition of alarms, definition of critical equipment, among others.• Lead the construction and review of industry guidelines, standards and best practices for their implementation in the processes developed in the company.• Participate in the implementation of critical process safety activities, such as the implementation of change management, structuring and defining the classified areas in the assets, participation in pre-start-up safety reviews to the projects that are delivered to the operation, and the lifting of engineering slopes, both impeditive and non-impeditive.• Structuring and providing technical support to mechanical completion activities (construction and pre-commissioning), as well as commissioning, start-up and stabilization activities for process plants.

Cartagena De Indias, Bolívar, Colombia

To transmit the process safety culture to each of the specialists, technicians and operators of the Massy Energy company, who are part of the projects of Interconnection of the Crude Oil Plants, Boiler Water, Load Lifting Facilities and Modernization of the Cartagena Refinery Workshops. The following are the functions that I carry out and that are part of the pillars of the Process Safety Risk Management System:• Identify, review and socialize with each of the specialists of the company Massy Energy, the documentation that is part of the process risk analysis (HAZOP, LOPA, QRA and PHAST), which were carried out in the detailed engineering of the Interconnection of Crude Oil Plants project.• Build and develop operational procedures associated with the commissioning and start-up of the crude oil unit.• Disseminate to Massy Energy specialists, technicians and operators the safe working practices implemented at the Cartagena Refinery. The most relevant activities are the implementation of the Safe Process Isolation System and the Safe Electrical Isolation System.• Carry out the inventory of hazardous substances involved in the Oil Plant Interconnection project.• Identify, review and adjust the engineering developed in the Oil Plant Interconnection project, ensuring compliance with international standards.• Compile, catalogue and make available in a repository file for leaders, specialists and technicians, the information relating to the Oil Plant Interconnection project.• Identify the safety-critical equipment and processes of the Oil Plant Interconnection project.• Review and ensure that engineering changes made to the Oil Plant Interconnection project do not inadvertently introduce new hazards or unwittingly increase the risks of existing hazards.• Conduct the inventory of hazardous substances that are involved in the Oil Plant Interconnection project.

Bogotá, Distrito Capital, Colombia

• Lead and ensure the implementation and communication of Disaster Risk Management Plans by the Ecopetrol Group, management and subsidiary companies before the territorial authorities, the communities and the operation.• Lead the implementation of Dynamic Risk Management by the Ecopetrol Group, ensuring the prevention and / or mitigation of risk scenarios with potential for disaster.• Support the Ecopetrol Group in the construction and execution of the courses LOPA (Layer of Protection Analysis) and Bow-Tie method for the identification of hazards and management of barriers that allow the execution of activities in a healthy way, safe and clean.• Safeguard the variables that visualize the dynamic risk management of the Ecopetrol Group, using the Power BI tool.• Build and implement the metrics that allow monitoring the different process safety activities of the Ecopetrol Group.

Acacias, Meta

• Development and updating of PFDs• Preparation and update of P&ID• Preparation and review of Bases and Design Criteria• Preparation and review of Operation Philosophies• Preparation of material and energy balances• Construction, revision and updating of hydraulic analysis, use of different engineering programs such as: Microsoft Excel, Aspen Hysys, Pipephase, among others. With these calculations the sizing of equipment and lines is performed• Preparation of line listings and Tie-Ins listings• Preparation of surveys according to construction• Participation and preparation of risk analysis reports (What If, Hazid, Hazop, among others)• Participation and preparation of Peer Review and Design Review reports

Cartagena (Colombia)

• Led the implementation of risk analysis (Bow-Tie and HAZOP methodology) at the Cartagena Refinery.• Provided professional support in safety process to the operational analysis meetings at the crude and derivative refining plants.• Revision of the compliance of windows (range of desired values) of the critical and standard operating variables in crude refining plants and derivatives.• Led ideas and initiatives to optimize and develop continuous improvement in the refining processes of crude and derivatives.

Cartagena (Colombia)

• Development and updating of PFDs• Preparation and update of P & ID• Preparation and review of Bases and Design Criteria• Preparation and review of Operation Philosophies• Preparation of material and energy balances• Construction, revision and updating of hydraulic analysis, use of different engineering programs such as: Microsoft Excel, Aspen Hysys, Pipephase, among others. With these calculations the sizing of equipment and lines is performed• Preparation of line listings and Tie-Ins listings• Preparation of surveys according to construction• Participation and preparation of risk analysis reports (What If, Hazid, Hazop, among others)• Participation and preparation of Peer Review and Design Review reports

Cartagena (Colombia)

• Led the HSE themes, for their implementation by the operators and contractors during the start-up and normal operation of the Power, Cogeneration and Utility Plants, and hydrocracking units at the Cartagena Refinery.• Verified compliance with the ranges of values of the operational variables of the critical equipment identified in the processes.• Participated in the review and audit of the risk analysis of the processes in the units in the Cartagena Refinery.• Led the theme of Safe Process Isolation System in the Cartagena Refinery, monitoring the implementation of this security system in the process equipment that was performing maintenance. In addition, participated in the realization of the monthly internal audits.

Cartagena (Colombia)

• Led the HSE topics, for its implementation by the operators and contractors during the preparation and start-up of the Energy, Cogeneration and Utility Plants.• Participated in the RSPA (Prearrange Safety Review) team of the Energy, Cogeneration and Utility Plants, validating compliance with all safety conditions, identification of equipment and critical variables and emergency response plans.• Participated in the review of the closure recommendations in the risk analysis (HAZOP), which was carried out during the construction phase of the units of the Energy, Cogeneration and Utility Plants.• I participated in the team that built and validated the matrix of critical equipment (fire or explosion, chemical exposure or affecting the environment) in the Energy, Cogeneration and Utility Plants.

Cartagena (Colombia)

• Planning and control of the operation of unloading containers from ships on trucks in the port yard, using the NAVIS SPARCS tool.• Control of the segregation of dangerous merchandise unloaded or loaded by ships, which is legislated by the International Maritime Dangerous Goods (Code).• Planning and control of container filling or emptying operations in the warehouse area.• Planning and control of the inspection operations by the Colombian authorities of the containers that arrived or left the port.

Tocancipa (Cundinamarca)

• Verified compliance with the operational variables of industrial processes (pressure, temperature, flow, tank levels, the concentration of inputs, product quality, Ph, among others).• Performed mass and energy balances of the processes that were developed in the plant daily.• Performed process calculations on important equipment (reactors, distillation columns, pumps, compressors, heat exchangers, filters, valves, among others)• Participated in the meetings of the technical committee with the leaders of the other disciplines or areas, where the general indicators of the plant (KPI) were presented.• Resolved operational news (deviations from the process).• Participated in inspections of equipment stops, unit starts, etc.

Bogotá, Distrito Capital, Colombia

• Verified compliance with the operational variables of industrial processes (pressure, temperature, flow, tank levels, the concentration of inputs, product quality, Ph, among others).• Performed mass and energy balances of the processes that were developed in the plant daily.• Performed process calculations in important equipment (combustion and afterburning furnace, autoclave system, pyrolytic boiler, filters, cooling tower, centrifugal and positive displacement pumps, screw compressor, among others)• Participated in meetings of the technical committee with the leaders of the other disciplines or areas, where the general indicators of the plant (KPI) were presented.• Resolved operational news (deviations from the process).• Provided technical support to operations in the pyrolysis and waste sterilization processes. • Checked the status of the exchange controls, which were due to the change of technology in the plant.• Participated in inspections of equipment stops, unit starts, review of the Datasheet and mechanical drawings, etc.

Montelibano (Colombia)

• Verified compliance with the operational variables of industrial processes (concentration of inputs, product quality, particle size, among others).• Performed mass and energy balances of the processes that were developed in the plant daily.• Performed process calculations on important equipment (dryers, grinders, mills, compressors, pumps, heat exchangers, among others)• Participated in the meetings of the technical committee with the leaders of the other disciplines or areas, where the general indicators of the plant (KPI) were presented.• Resolved operational news (deviations from the process).• Reviewed and evaluated the laboratory results of the characterization of the biological fertilizers obtained from the process.

Montelibano (Cordoba)

Environmental community project engineer.

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