Manas Kumar Das Email & Phone Number

Control and Instrumentation Engineer with 13 years of experience in the iron & steelmaking, stainless steel, and aluminium industries. Specialized in project execution, maintenance, and automation systems, with a focus on Industry 4.0 and IoT/IIoT solutions. Proven track record of working with major industrial companies including Danieli, Jindal Stainless, Siemens, Vedanta aluminium, and Aarti Steels Ltd. Expertise in various systems and technologies such as PLCs, SCADA, Robot, Field instrumentation design, and industrial IoT.Iron/Steel Making : Electric Arc Furnace, Ladle Refining, Induction Furnace, Rotary Kiln, Coal washery, Iron Crusher, Raw Material Handling Systems, EOT cranes.Aluminium Plant : Cast House, Ingot Casting Mill, Wire Rod Mill , Billet Caster, Furnaces & Utility System.• Control Systems: Control valves, RTD, Thermocouples, Sensors, Actuators, Servo, Conveyors, Hydraulic.• PLCs: Logix5000, Logix 500, Logix5, Siemens S7, TIA, PDM, HMI programming.• Programming Language: Ladder, FBD, Structured Text, CFC, Instruction List, SFC• SCADA: RS View 32, FactoryTalk View, WINCC, OPC UA.• Industrial Networks: MODBUS, ControlNet, DeviceNet Profibus, PROFINET, Ethernet, DH+, RS232, RS485• Project Management: Proposal drafting, ElC &A basic and detailed engineering, document review, procurement, installation, and commissioning.• VFD: ABB 550,880 AC drives and Powerflex 700 series• Industrial Robot: ABB IRB 660 calibration, hardware troubleshooting, Communication with PLC, basic programming for troubleshooting.• IoT/IIoT: IoT product design and lifecycle management (LoRa/Bluetooth/BLE/MQTT/Cloud).• Maintenance: Predictive, preventive, shutdown planning, TPM, OEE, CBM, RCA, FMEA, CAPA. MTTR and MTBF, MOC, SMP, SOP, TBT, HIRA, JSA, LOTO. Spare parts planning, Manpower engagement.• IT Exposure: SAP, ERP, MS Office, AutoCAD, PLM software- Team Center

Listed skills include Instrumentation, Allen Bradley, Modbus, Allen Bradley, and 21 others.