Manish Adil Email & Phone Number

Gurugram, Hr, In

Manesar, Haryana, India

20+ years of rich experience in streamlining production processes, increasing efficiency, and reducing costs in vehicle manufacturing operations. Proven track record of leading cross-functional teams to meet production goals and delivering high-quality vehicles. Skilled in implementing lean manufacturing principles and continuous improvement initiatives to drive operational excellence. Strong leadership and communication skills to effectively manage a team and achieve company objectives.Roles & Responsibilities :- Leading manufacturing operations in one of the biggest manufacturing plants of Maruti Suzuki.- To meet Domestic & Export market requirement of premium models, delivering world class quality.- Make strategy to improve Triple Bottom Line of company (ESG) by maintaining safe workplace, worldclass quality levels, high efficiency, cost leadership, keeping lowest carbon footprints in operations.- Make strategy to streamline production processes and meeting KPIs of different manufacturingoperations (from coil to car) i.e., Press Shop, Body Shop, Paint Shop, Assembly Shop, Inspection Shopand Spares Shop.- Maintain excellent Industrial relations with workers union, ensure employee engagement and theirdevelopment & career growth plan, communication across levels and effective succession planning.- Introduce Digitalization in manufacturing operations – Step towards Industry 4.0.

Gurgaon, Haryana, India

- Leading manufacturing operations of one of the biggest manufacturing facilities of Maruti Suzuki.- To meet Domestic & Export market requirement of premium models, delivering world class quality.- Make strategy to improve Triple Bottom Line of company (ESG) by maintaining safe workplace, world class quality levels, high efficiency, cost leadership, keeping lowest carbon footprints in operations.- Make strategy to streamline production processes and meeting KPIs of different manufacturing operations (from coil to car) i.e., Press Shop, Body Shop, Paint Shop, Assembly Shop, Inspection Shop and Spares Shop.- Maintain excellent Industrial relations with labour union, ensure employee engagement and their career growth, communication across levels and effective succession planning.- Introduce Digitalization in manufacturing operations – Step towards Industry 4.0

Responsible for running operations of biggest Vehicle Assembly Shop of MSIL.• Introduction of Flexible line to manufacture additional 70,000 units/annum• Introduction of Ignis Model in Assembly shop• Capacity improvement by 10% through cycle time reduction and process optimization.• Achieved Inventory reduction by 20% through modifications in material layout parts ordering cycle.• Introduced “My Area My Pride” & Safety Ambassadors to inculcate ownership among workmen.• Won MD’s Award for overall performance among 46 departments in Production Division

Gurgaon, Haryana, India

Responsible for managing operations in Export vehicles specific Assembly shop

Responsible for managing 1st 100% automated Body Shop of MSIL.• Plant level strategy planning and implementation to meet Organizational goals.• Set up weld manufacturing facility of Dzire Tour in Gurgaon Plant.• Capacity improvement by 50% by Efficient improvement, cycle time reduction and process optimization.• Involved in introduction of Weld spot condition Monitoring system.• Won award of Best Department in overall performance among 31 departments in Production Division

Gurugram, Haryana, India

In-charge of Process and Product Quality of BIWResponsible for body accuracy of 1st Generation Alto & Wagon RStarted proactive quality checks using low-cost Skeleton Panel Checkers for Bought Out PartsStarted checking and maintaining accuracy of Welding fixtures using portable CMM (Faro Arm)

In-charge of Shift operations in Body shopCarried out In-house project of footprint expansion by cycle time reduction through Robot path optimization, Weld spot redistribution and work balancing

Gurugram, Haryana, India

Worked as Area in charge during Start of Production of 1st Generation Alto in Body Shop supervising approx 25 workmen in Body shop.Worked with first time introduced IT Guns for spot welding along with PSW guns.Worked with first ever Robotic Underbody welding line comprising of Kawasaki Robots.

Gurugram, Haryana, India

Hands on training in Body Shop, Engine Shop & Service

Bachelor Of Engineering (B.E.), Mechanical Engineering

Education record