Manish Rajurkar Email and Phone Number
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Dynamic manufacturing professional with more than 21 years of substantial experience in the Automotive industry and proven track-record in managing Plant Operations, Quality, Customer and Supplier Interactions as per established procedures & standards. Significant contributions in achieving organizational targets for Customer Satisfaction, Quality Performance, Operational Efficiency, Cash Flow & Employee Satisfaction. Demonstrated strong analytical and people management skills. Have keen interest in learning new technologies and adapt to new environment with strong resilience skills.Specialties - - Certified Lead Auditor ISO 9001 QMS- Certified Internal Auditor IATF 16949:2016, ISO IEC 17025, ISO 14001:2004- Knowledge of IATF 16949 Core Tools - APQP, PPAP, FMEA, MSA, SPC & Ford Phased PPAP- Coordinator for implementing IATF 16949, ISO 14001, OH&S 18001, Program Management System- Knowledge of Problem-Solving Technique, 7QC, QRCI, Poka Yoke, Kaizen, 5S, Kanban, AIMS, 5 Why- Establish, Document, Implement & Maintain - Procedure, Work instruction, Guideline# Well conversant with processes like -Injection Molding, Painting, Metallizing, Hydrographic, PAD Printing, Hot Stamping, Foaming, Soft Covering, Stiching, Assembly, Pressure die casting, Heat Treatment, Wiring Harness process, Ultrasonic welding, Extrusion, XYZ US Welding, Hot Plate Welding, and Vibration welding# Experience in Automotive Companies like -- TAFE-Engineering Plastics and Tool Room Division- FAURECIA Interior Systems - TATA Yazaki- LUMAX Automotive- TATA Ficosa# Worked with Products like -Instrument Panel, Cockpit, Airvent, Deco Vent, Door Panel, Tunnel Console, Armrest, Side Trims, Head Lamp, Tail Lamp, HMSL, Vehicle Exterior Parts, Wiring Harness, Pressure die casting parts, Control & command cables, Parking brake system, Gear shifter, Mirrors, Conduit manufacturing and Washing system# Working with Customers like -- FORD Motor Company, BMW- Honda Motor- Toyota- AAT- Mahindra Renault- Mahindra & Mahindra- Mahindra Navistar- TATA Motors, TACO- General Motors- Volkswagen- FIAT- Nissan- Bajaj Auto- Hindustan Motor- Shivani, Aditya Auto- FCA- PSA- ISUZU- Kia- Hyundai- Volvo# Working on Customer Specific Requirements like - Ford (Phased PPAP, FtN, TCB, G-FCPA, MCDCC, IMDS, E108 Branding, Q1, AIMS, G8D, eFDVS)- Honda (QAV, PQCT, MQS)- Toyota- General Motors (Process & Product Audit, QSB)- Mahindra (MSES, MMA, Fire Wall)- Mahindra Renault (ASES, AVES, PPA, RDV)- VW (Formel Konkret, Formel Fahigkeit)- PSA (QIP V3, NSA, PCPA, QSB+)
Tata Autocomp Systems Ltd
View- Website:
- tacogroup.com
- Employees:
- 3759
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Plant Head | General Manager OperationsTata Autocomp Systems LtdPune, Mh, In
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Assistant General Manager (Plant Head)Tafe - Tractors And Farm Equipment Limited Apr 2023 - PresentPimpri Chinchwad, Maharashtra, IndiaFAURECIA Interiors India Operations acquired by TAFE-EPDSecure foundations:• Ensure safety of employees, through machine compliance, training of employees, respect of Mandatory Rules and prevention of risks• Ensure respect for the environment & secure Internal Control of the Plant• Promote & ensure the respect of the code of ethics and code of management.• Ensure permanent customer satisfaction & intimacy: quality & on-time deliveries• Empower employees & workforce with respect of Human Aspects of Production guidelines• Fulfill legal responsibilities & interface with local authorities• Manage labor relations & social climate / employee satisfactionDeliver budget commitments, in terms of Gross Margin, Inventory, Capex• Manage variable margin: direct manpower efficiciency and productivity / material cost consumption / Scrap & rework reduction / Inbound & outbound freight costs• Manage fixed cost: indirect manpower / manufacturing costs / machine amortization, etc.• Use Capex to support Plant continuous improvement & address mandatory requirements, contribute to program Capex optimization with Program teams with best possible utilization of existing assets• Manage inventories: appropriate information system & physical flow in the plant.• Set plant layout for optimal flow & efficient use of equipment: capacity, reliability, operating costs and CAPEX control• Drive supplier performance improvement, & contribute to material cost reduction with Purchase• Support Sales Department for customer claims negotiation• Set targets & develop improvement plans accordingly• Drive continuous & breathrough improvement through plant priorities and resources defined by the PIP & aligned with Strategic Plan business targets using BES toolsSecure new program launches• Ensure plant readiness for flawless program launches, through creation of a Plant Launch team, weekly review of launch preparation activities, staffing of resources to support program launch and ramp up -
Plant ManagerTafe - Tractors And Farm Equipment Limited Jan 2023 - PresentChakan, Maharashtra, IndiaTAFE-EPD Chakan, Pune Plant
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Plant Manager - Fis Chakan PlantFaurecia Jul 2021 - Dec 2022Pune/Pimpri-Chinchwad AreaFAURECIA Interiors India Operations acquired by TAFE-EPD -
Sr. Manager Quality & Hse - Fis IndiaFaurecia Jan 2020 - Jun 2021Pune/Pimpri-Chinchwad Area• Support the strategic planning of the department by breaking down strategic planning for the divisions.• Plan and administer the budget in area of Quality & HSE, in cooperation with the BG.• Provide technical & disciplinary leadership to Quality team & brake down / prioritize group goals for team.• Responsible for defining & confirm Quality Targets for new programs.• Responsible for quality problems with the customers & intercompany in case of complaints & ensuring of their solving.• Responsible for Program Quality activities of domestic & off-shore programs in India.• Encouraging & implementation of preventive quality techniques during the program development & serial production.• Assure compliance with quality standards in cooperation with all plants, implement corrective actions for any deviations.• Assure compliance with S/R & CSR also assure that standard tests / inspections are conducted.• Negotiated for PPM reduction on all Quality & Logistic rejects & queries with resident STA engineer• Customer interface, attending PMS meeting & Supplier engagement meeting.• Monitor pre-series quality level with customer feedback (quality roadmap)• Part of the DFMEA & PFMEA team and facilitating review with the customer.• Responsible for Collect and analysis customer warranty.• Participating in PT-MPT trial run & ensuring Quality, Production & Capacity target are achieved for customer sign-off.• Perform Mass Production Trial Quality Level Assessment on product incl S/R audit results• Lead customer certifications, PSA QSB+, Hyundai Quality 5 STAR and Ford Q1 re-certification achieved in targeted time.• Lead Ford phased PPAP dossiers, PSW sign-off at build phases TT, PP and MP1.• Monitoring checking fixtures supplier – Development, assessment & improvement.• Using appropriate quality tools where applicable such as QRCI, SPC, Fish born, Process mapping, etc.• Obtain Customer PPA – Ford Phased PPAP, Hyundai-Kia ISIR, FCA Benestre, VW Beon Note1, etc.
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Manager Program QualityFaurecia Sep 2014 - Dec 2019Pune/Pimpri-Chinchwad Area
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Global PqlFaurecia Oct 2013 - Sep 2014Rayong, Thailand- Global Program Quality Leader for Ford Global program in Thailand, South Africa & Argentina.- Responsible for define and confirm Quality Targets for new programs.- Managing Schedule A (APQP) with Ford and circulating monthly report to Ford & Management- Responsible for Set-up new program Quality Management Plan.- Develop and release checking fixtures specifications- Control Plan Definition (Incl. First off-tool parts built in Pilot Plant)- Monitoring checking fixtures supplier & update checking fixtures planning follow-up- Responsible for define DVP, Lead DVP measurement and testing.- Ford MCDCC, Material / Component colour development with customer from AA1 to final AAR. - Finalize production validation plan (PVP) and agree with plant the necessary parts- Responsible for Obtain tool graining release from Customer.- Lead required testing & complete Production Validation Plan- Qualify measurement system (Gage R&R)- Complete and submit PPAP to customer- Customer interface, attending PMS meeting and Supplier engagement meeting.- Obtain Customer PPA- Monitored PCPA guide path from TT Phase to Production & create CA plan for top 5 demerits.- Document & monitor pre-series quality level with customer feedback (quality roadmap)- Measure grained parts & analysis measurement reports- Agree Boundary Samples with customer- Perform Mass Production Trial quality level assessment on product incl S/R audit results- Check conformity of Material Substances Reporting (IMDS or else) together with IMDS Expert
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Manager Program QualityFaurecia Jun 2010 - Sep 2013Pune Area, India- Program Quality Leader for Ford Transit Door panel Interior trims development.- Creating Quality Control document such as Control Plan, Inspection guideline & Care point / Alert- Complete & sign-off PPAP file for additional volume tools & present it to the Customer.- Part of the DFMEA & PFMEA team and facilitating weekly review with the customer.- Create Checking fixture specification, Launch and follow-up development upto final acceptance at plant.- Using appropriate quality tools where applicable such as SPC, Fish born, Process mapping, 8D.- Responsible for define and confirm Quality Targets for new programs.- Responsible for Set-up new program Quality Management Plan.- Lead, planned, gain approval and carryout implantation of corrective loops for part AAR (Colour & Gloss)- Participated in plant production trial run and ensuring Quality, Production & Capacity target are achieved for customer sign-off.- Lead the Ford phased PPAP dossiers, PSW sign-off at build phases TT, PP and MP1.- Negotiated for PPM reduction on all Quality and Logistic rejects & queries with resident STA engineer- Responsible for Collect and analysis customer warranty
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Assistant Manager - ApqpTata Yazaki Autocomps Ltd Aug 2007 - Jun 2010Pune Area, India- Project Leader for Honda, GMI, TKM, Takata projects.- Project planning of more than 20 new product launches.- Monitoring & managing the project plan w.r.t. APQP elements and Customer guidelines.- Dealt with variety of Customers and their requirements / Products.- Taking up customer inputs for various project milestones & making a realistic & effective project plan.- Customer Co-ordination for mating Quality Specification.- Understanding the business requirements and conducting a risk analysis.- Prepare, distribute, and communicate periodic APQP status and risk assessment reports.- Driving the plan from kick-off to project sign-off, QAV2 (Step5).- Successful implementation of Honda QAV2 & GM Supply power project Link in the company.- Interface to Customer STA for respective project.- Implementing motivation & team building techniques within the CFT team.- Planning and managing all the new product launches.- Adhering to ISO/TS 16949:2009 & ISO 14001:2004 during the project planning.- Ensuring the adherence to the customer event, target dates.- Assuring the quality product to the customer.- Proactive monitoring the activities of the project.- Managing the project resources (4M).- Responsible for Subcontractor APQP & PPAP activity.- Conduct APQP review meetings: Review and verify the implementation of solutions during the review meeting.- Reporting the project performance to the management and Customer.- Responsible for Implementing & Maintaining QMS i.e. DQM ISO/TS 16949:2009, ISO 14001:2004- Team Member in Various activities like Problem Solving Technique, Poka Yoke, Kaizen, Kanban, 5S, 5W, TBEM. -
Sr. Engineer QualityLumax Industries Limited Jun 2005 - Aug 2007Pune Area, India- Incharge of Mahindra Renault Ltd. L90 FIRE WALL- Working as a Sr. Engineer QMS with 25 Subordinates (Jr. Engg: 3 nos. GTE – 7, DTE – 15)- Conducting APQP & PPAP activity- Responsible for new Product Development.- Monitoring Final Quality of Product - Ability to interact with vendors / suppliers and map their business processes in accordance with the quality systems of OEMs like Toyota, Tata Motors, Fiat India, GMI and Honda.- Monitoring & verification of corrective measures taken by supplier- Monitoring effectiveness of 8D given by supplier & Correspondence with supplier for rejection.- Responsible for suppliers audit for process measures, new part and supplier development- Correspondence with suppliers for EMS requirements like ISO 14001 & SOC also for various tests required for raw material.- Maintaining measuring instruments, gauges & records.- Design Quality Plan / Control Plan & SOP (Standard operating procedures) of products.- Conducting Process & Product Audit As per ISO/TS16949:2002 requirements.- Customer Complaint Handling.- Monitoring Customer PPM - Daily monitoring of rejection at SRM (Tata Motors), Bajaj Supplier Management.- Attend the customer audits & fulfill customer Requirement- Monitoring Customer & In-house Rejection - Monitoring In process Quality of Product.- Responsible for initial sample Approval.- Preparing Presentations for Unit Head & Sr. Executive V.P- Responsible for Implementing & Maintaining QMS i.e. ISO /TS 16949
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AssociateTata Ficosa Jul 2003 - Jun 2005Pune Area, IndiaTata Ficosa – A Joint venture between Tata & Ficosa Spain. Manufacturing Automobile Components like Mirrors, Command & Control Cables, Gear Shifters, and Washing Systems etc. and supplying to OEMs like General Motors, Ford India, Ford Mexico, Fiat India, Tata Motors, TOYOTA, M&M, Shivani, Aditya Auto, also supplying to Ficosa International.- Final control of control & command cables, parking brakes, Mirrors (ORVM & IRVM) & gear shifter
Manish Rajurkar Skills
Frequently Asked Questions about Manish Rajurkar
What company does Manish Rajurkar work for?
Manish Rajurkar works for Tata Autocomp Systems Ltd
What is Manish Rajurkar's role at the current company?
Manish Rajurkar's current role is Plant Head | General Manager Operations.
What is Manish Rajurkar's email address?
Manish Rajurkar's email address is ma****@****cia.com
What skills is Manish Rajurkar known for?
Manish Rajurkar has skills like Apqp, Ppap, Fmea, Ts16949, Kaizen, Poka Yoke, Iso 14001, 5s, 7 Qc Tools, Iso/ts 16949, Iso 9000, Spc.
Who are Manish Rajurkar's colleagues?
Manish Rajurkar's colleagues are Ujwal Patil, Vijay Prajapati, Kunal Thole, Sanjay Jadhav, Taco Sachin Bhalerao, Puja Kumari, Amit Mukherjee.
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