Manish Singh Email & Phone Number

Melbourne, Victoria, Australia

• Leading and managing site Automation systems maintenance and breakdown.• Develop proactive maintenance schedule to suit system needs and minimize reactive activity.• Develop schedules and inspection checklists.• Troubleshoot and resolve issues with automated systems to ensure seamless operations.• Leading and managing site Automation assets maintenance, including Electrical, Mechanical& Controls to support change control processes and stock management of assets… Show more • Leading and managing site Automation systems maintenance and breakdown.• Develop proactive maintenance schedule to suit system needs and minimize reactive activity.• Develop schedules and inspection checklists.• Troubleshoot and resolve issues with automated systems to ensure seamless operations.• Leading and managing site Automation assets maintenance, including Electrical, Mechanical& Controls to support change control processes and stock management of assets andidentifying critical spares.• Collaborate with cross-function teams and 3rd party to integrate new technologies and optimize existing process.• Provides Training and support to team members on automation best practices and technologies.• Developing the maintenance team in fault finding techniques, RCA, Fishbone Diagrams, and other methodologies to facilitate a thorough and proactive maintenance culture.• Conducting in depth machine analysis to properly detect and predict machine issues before they arise.• Manage site-based service teams shift schedules, scheduling, and distribution of activities.• Manage escalations and site incidents on a 24/7 basis.• Communicate performance of the site internally and with customer. Show less

Noida, Uttar Pradesh, India

• On-Site Contract management.• Customer handling for issues related to Team, PO's, Spares, Services, etc.• Team reviews-based mechanism for ensuring all SLAs are met.• PO Tracker, Invoice tracker & Payment collection as per contract.• For new customers initiating On-Site Support contract ensuring cost sheet.• Team management at Site for – Equipment Ownership, Shifts, Breakdown Data, PM, Spares etc.• Site Audit planning - coordinating with After Sales HO or regional team… Show more • On-Site Contract management.• Customer handling for issues related to Team, PO's, Spares, Services, etc.• Team reviews-based mechanism for ensuring all SLAs are met.• PO Tracker, Invoice tracker & Payment collection as per contract.• For new customers initiating On-Site Support contract ensuring cost sheet.• Team management at Site for – Equipment Ownership, Shifts, Breakdown Data, PM, Spares etc.• Site Audit planning - coordinating with After Sales HO or regional team for availability. • ISO related document management & accountability - Office & Site.• Customer Satisfaction survey & Analysis with Action Plan for issue closures. • Management Reporting as per Weekly, Monthly review.• Hiring resources for supporting the customer site.• Maintenance job planning & execution with necessary safety permits.• Modification of equipment required for better quality.• Why-Why analysis for all repetitive issues/breakdown/safety issues/quality.• Vendor development, getting quotation, negotiation, procurement of engineering materials.• Budgeting of capital, revenue & extraordinary expenses.• Understand Site reliability strategies including value optimized maintenance, Asset criticality assessments, FMEA & implement them across all the production units.• Ensures all legal regulations are complied.• Ensure that correct legal regulations/directives/standards are established and followed across all the sites.• Immediately attends the breakdowns and lead the root cause assessments to implementcorrective actions.• Develops a predictive maintenance culture and ensures that best practices of maintenance are followed.• Develops great collaboration with different departments and peers to align on priorities at site level. Show less

Kolkata, West Bengal, India

• Handle the site for the smooth and to achieve the Uptime of the system.• Plan, implement and monitor the daily maintenance plan to enhance the serviceability of mechanical/electrical system.• Plan, schedule, implement and monitor the preventive/predictive maintenance to minimize breakdown - Optimizing schedule downtime (SDT) to minimize estimated time (ETD)• Handle real time breakdown/emergency effectively.• Vital, Essential & Desirable (VED) analysis of spare & maintain… Show more • Handle the site for the smooth and to achieve the Uptime of the system.• Plan, implement and monitor the daily maintenance plan to enhance the serviceability of mechanical/electrical system.• Plan, schedule, implement and monitor the preventive/predictive maintenance to minimize breakdown - Optimizing schedule downtime (SDT) to minimize estimated time (ETD)• Handle real time breakdown/emergency effectively.• Vital, Essential & Desirable (VED) analysis of spare & maintain inventory of vital, essential & desirable spares as per analysis.• Documents and Report maintenance activities• Design maintenance strategies, procedures & methods in the form of the maintenance manual• Lead a team of executives/supervisors/technicians to achieve different predefined Key Performance Indicators• Communicate, guide, direct & monitor maintenance activities.• Identify skill gaps among the team and provide required training to build capabilities.• Inspect the daily maintenance activities & take corrective actions as required.• Supervise the installation & Commissioning of equipment.Work closely with Quality, EHS, Production, Process Managers to ensure timely support or undertake preventive actions. Show less

Bengaluru, Karnataka, India

• Completed fully automated Project at Flipkart Bangalore.• Automation Project included the Commissioning and Erection of ASRS System, Conveyors & Vertical Lift.• Handle the site for the smoothness and to achieve the Uptime of the system• Identify issues in existing installations at client sites and recommend innovative solutions to ensure smooth operation.• Execute the periodic maintenance of equipment (Quadron- Case Shuttle, Qimarox MK-1 Vertical Lift, Accumulated… Show more • Completed fully automated Project at Flipkart Bangalore.• Automation Project included the Commissioning and Erection of ASRS System, Conveyors & Vertical Lift.• Handle the site for the smoothness and to achieve the Uptime of the system• Identify issues in existing installations at client sites and recommend innovative solutions to ensure smooth operation.• Execute the periodic maintenance of equipment (Quadron- Case Shuttle, Qimarox MK-1 Vertical Lift, Accumulated Conveyor, Belt Conveyor, Pop-Up, Diverter (Itoh-Denki)) installed as per the schedule.• Configuration of the devices with the PLC using TIA-15.• Troubleshoot breakdowns by identifying and resolving the Electrical & Mechanical faults to ensure the upkeep of the equipment and RCA for major breakdown.• To manage the spares required for the equipment. Ensure proper documentation for spare management.• Work in cross-functional team consisting of Mechanical, Electrical, Electronics, Instrumentation engineers for product development.• Provide support with installation and investigation to find faults and provide corrective action.• Finding out the RCA with proper documentation work and presenting them in the weekly meeting• Review meeting with the clients. Show less

Silvassa, Dadra & Nagar Haveli, India

Maintenance of Automation system based on technology Automha, Autefa, AC Automation.Modification & Automation, shutdown work, Preventive maintenance & breakdown analysis.Maintenance & Installations of Electrical, Electronics & Pneumatics Instruments.Troubleshooting the problem relating to the communication of field instrument from PLC, Profibus & Ethernet communication.Worked on Bobbin rail system, carrier, Doffer, Doff-lift, KUKA robot & Packing Master.Handling for all… Show more Maintenance of Automation system based on technology Automha, Autefa, AC Automation.Modification & Automation, shutdown work, Preventive maintenance & breakdown analysis.Maintenance & Installations of Electrical, Electronics & Pneumatics Instruments.Troubleshooting the problem relating to the communication of field instrument from PLC, Profibus & Ethernet communication.Worked on Bobbin rail system, carrier, Doffer, Doff-lift, KUKA robot & Packing Master.Handling for all Take-up winders, spinning lines, utilities, control room & all types of PLCs & Inverters.Troubleshooting of all winders in Take-up & spinning.Worked on different PLCs (Siemens S7-200, S7-300), Inverters(Yaskawa, Siemens & Mitsubishi) & controllers(Delta, Selec, Multispan, Autonics)Worked on different instruments like RTD, thermocouple, pressure transmitter, pressure controls.Troubleshooting & maintenance of 3DD & dosing system.Check & attending breakdown related with.Jobs related with control room, projects, modification, erection & commissioning, control cable laying & termination work.Maintenance of pneumatic control valve, regulators, Solenoid valve etc.Maintain & analysis down time related with Instrumentation.Maintain major report, shift report, winder summary & history records.Maintain & issuing all shift spares.Reporting all Instrumentation department senior person also discussed with related all types of plant problem. Show less

Silvassa, Dadra & Nagar Haveli, India

Plant Maintenance related to Instruments.

Dadra Nagar Haveli

Plant Maintenance related to Instruments