Manoj Sarkar

Manoj Sarkar Email and Phone Number

Baudouin (SHIG India) - CMCV, Genset & Marine Engines || Ex Caterpillar India - Genset Engines || Lean Six Sigma Black Belt @ Baudouin India
Manoj Sarkar's Location
Pune, Maharashtra, India, India
Manoj Sarkar's Contact Details

Manoj Sarkar personal email

n/a
About Manoj Sarkar

I have held many supervisory positions with a vast range of knowledge and responsibilities in the Quality field. My strong problem solving ability, organizational skills, communication skills are a result of my strong work ethics to produce results that exceed expectations. Over 20 yrs of experience in Quality Assurance with Automotive & Genset Engine Manufacturing.

Manoj Sarkar's Current Company Details
Baudouin India

Baudouin India

View
Baudouin (SHIG India) - CMCV, Genset & Marine Engines || Ex Caterpillar India - Genset Engines || Lean Six Sigma Black Belt
Manoj Sarkar Work Experience Details
  • Baudouin India
    Head Plant Quality
    Baudouin India Apr 2023 - Present
    Pune, Maharashtra, India
    • Overall responsibility for Quality activities across the business • Create and implement best practice quality vision, strategy, policies, processes and procedures to aid and improve business performance • Ensure that quality strategies and processes are in place to meet business objectives and operational needs in terms of price, quality and delivery targets and which enables the company to function and compete effectively in the market and in a sustained manner • Evaluate the challenges faced by the business and take action to mitigate risks and develop opportunities • Contribute to overall business strategy and annual budget process• Ensure that Environmental, Health and Safety, and quality standards and procedures are adhered to Provide leadership to departments under their control and coach, mentor and develop direct reports and manage a high performing team that delivers continuous improvement, added value and cost reductions• Provide leadership, coordination and coaching to the team, ensuring they are trained enabling them to achieve the operational and financial metrics within their areas of responsibility and succeed in their roles• Prepare the annual Quality budget and forecasts and all Capital Expenditure proposals as well as ensuring compliance with legal standards.• Lead or participate in the audit and assessment of Suppliers ensuring they are compliant with associated policies/procedures.• Role leads the failure investigation with suppliers following the rejection of supplied components or customer complaints arising from nonconforming supplied components.• Perform process audits and identify gaps in the supplier’s processes and work with the supplier in closing the gaps and improving the manufacturing processes, Health & Safety risks.• Promote the use of customer preferred techniques for continuous improvement such as Lean, Six-Sigma, Poka-Yoke (Error Proofing), Measurement System Analysis and FMEA (Failure Mode and Effects Analysis).
  • Caterpillar Inc.
    Quality Supervisor
    Caterpillar Inc. Jun 2015 - Apr 2023
    Aurangabad, Maharashtra, India
    Quality Supervisor (Assembly-Test-Paint).• Adhering to the CAT PQVC Lean system to ensure the quality of product produced and customer satisfaction • Analysing the on line rejections and recording it to avoid any deviance in future.• Knowledge of test bed equipment’s, AVL PUMA, smoke meter, Concerto etc.• New Poka Yoke Identification and system improvement • Conducting Poka Yoke audits (Simulation) to avoid customer complaints and internal rejection • Controlling quality issues inside plant to protect customer line and smoothen their production • Coordinating between production, maintenance, supplier quality & purchase to solve line issues to avoid any delays • Coordinating with various departments to prepare corrective & preventive action plans & implement it to reduce internal rejection and contamination in product • Ensuring in-house quality of product to reduce internal rejection & ensure on time approval for increase in productivity • Ensuring that in process audits, SPC study, line documents, contamination checking, calibration etc are followed as per frequenciesCaterpillar Inc - Aurangabad, India (Customer Quality)• Worked as single contact between Perkins Plant and Customers for issues• Completed voluntary customer service training to learn ways to enhance customer satisfaction and improve productivity• Responsible for handling complex customer issues and providing high quality service• Work closely with customers and understand their quality requirements• Monitor manufacturing process in plant and recommend improvements• Participate in regular management and customer meetings and initiate quality improvement activities• Assist in identifying and resolving technical problems and developing quality standards• Identify problems and prioritize actions using professional judgment• Working towards target of “Zero ADO As delivered Quality”• Worked with MR to achieve ISO 9001:2008 Certification for the facility.
  • Skoda Auto India Pvt.Ltd.
    Quality
    Skoda Auto India Pvt.Ltd. May 2009 - Jul 2015
    Aurangabad
    Key Responsibilities (Engine Quality) Responsible for engine assembly, Part fitment, Process check, and engine audits in engine assembly. Make analysis and evaluation of failures on engine from hot test,CP4, Engine audit, all check points and field failures Evaluate effectively of corrective / preventive actions implemented. Prepare the reports for supplier problems on engine or engine components. Coordination and control of major engine repairs. Coordinate with Skoda, MB for major problems related to engine. Performing Process Audit on the Engine assembly line as per all Process Step.Key Responsibilities (Vehicle Quality) Responsible for overall quality of Vehicle. Analysis, implementation & monitoring of field concerns in plant. To carry out internal product audit. Providing actions to various agencies to control final quality of product. Problem solving through QC tools like QC story etc. Looking after shower leakage test and take effective steps to avoid commonly occurring problems. Monitoring squeak & Rattle test (drives test), Roller test and investigations of newly occurred problem. Preparation of SOS & SOP for inspectors. Monitoring internal vehicle audit. Handling external field complaints & monitoring actions on it. To introduce various test in-house to reduce JD power problem. Performing Process Audit on the Engine & vehicle assembly line as per all Process Step (Cooling, Fuel, Power Train, Brake & clutch system, Drive Train, AC system, Cable routing & light system, Exterior-Door, front end & Interior-Cockpit , seat sub assembly, etc) as per VDA 6.3Achievements: Reduction in rework of high door effort vehicle through QC story. Reverse crash shifting elimination by taking actions on part. Implementation of SOS & SOP for inspection.  Reduction in incidences of airbag malfunctions in plant by 32%.
  • Exide Battery Limited
    Officer Production
    Exide Battery Limited Jul 2006 - Apr 2009
    Pune Area, India
    Key Responsibilities: Implementing effective techniques to bring efficiency in operations improve quality standards & achieve maximum cost savings. Selecting appropriate technologies for development approach as well as implementing policies for the organization entailing restriction on resources. Coordinating with various functions; ensuring optimum utilization of the resources and implementing & maintaining the quality management systems.Production Operations Managing overall operations with a view to ensure timely accomplishment of production targets within the time and cost parameters. Deciding process sequence & parameters. Ensuring quality product delivery; managing overall operations involved in production planning including coordinating in marketing, manpower management, supplies and up-time of equipment’s. Coordinating with planning and production department to ensure timely processing and fulfilment of orders with controlled process parameters.Team Management  Training & monitoring the performance of team members to ensure efficiency in process operations. Creating and sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst team members.
  • Mahindra & Mahindra, Nagpur
    Working Supervisor
    Mahindra & Mahindra, Nagpur Aug 2003 - Jul 2006
    Nagpur Area, India
    Key Responsibilities:. Planning and conduction quality audit as per plan. Manpower handling & achieved Targeted job as per production plan. Millipore of various components of engines. Worked for TPPS (Torque Process Potential Study) for different joints. Daily co-ordination ORC (OPEN RESOLVE & CLOSE) meeting. Daily co-ordinating Scrap Rejection Analysis. Assembly of various models of engine. Preparation of SOP & Work Instructions for engine assembly. Organizing & coordinating COP (Confirmation of performance) for tractor engines, Daily rework management of engines & Tractor for rework & hand over to Dispatch at correct time. Daily meeting at Tractor Assembly regarding yesterday’s In house complaints on Engines and CAPA for same.  Responsible for customer complaints regarding Engines. Daily checking Testing parameters at test beds as per TS specifications. Experience & awareness of different gauge handling like micrometer, vernier calliper, pneumatic ring gauge and height gauge.Highlights: Involvement in activities like 7 QC TOOLS, 5-S, KAIZEN, POKA YOKE. Knowledge & Worked on FMEA, PDCA, TPM. Introduction to SIX SIGMA. Knowledge about “TROUBLE SHOOTING” on engine assembly and in engine testing. Member of Continuous Improvement Projects (CIT’S). Involvements in Cost Re-engineering (CRE) for ARJUN TRACTORS & Awarded also. Co-ordinating Activities in ISO - 14000, QS – 9000, DEMING, OHSAS – 18001.

Manoj Sarkar Skills

Ts16949 5s

Manoj Sarkar Education Details

Frequently Asked Questions about Manoj Sarkar

What company does Manoj Sarkar work for?

Manoj Sarkar works for Baudouin India

What is Manoj Sarkar's role at the current company?

Manoj Sarkar's current role is Baudouin (SHIG India) - CMCV, Genset & Marine Engines || Ex Caterpillar India - Genset Engines || Lean Six Sigma Black Belt.

What is Manoj Sarkar's email address?

Manoj Sarkar's email address is ma****@****o.co.in

What schools did Manoj Sarkar attend?

Manoj Sarkar attended Kalinga University, Raipur, Dhawad Polytechnic Nagpur, Jupiter High School, Nagpur.

What skills is Manoj Sarkar known for?

Manoj Sarkar has skills like Ts16949, 5s.

Not the Manoj Sarkar you were looking for?

Free Chrome Extension

Find emails, phones & company data instantly

Find verified emails from LinkedIn profiles
Get direct phone numbers & mobile contacts
Access company data & employee information
Works directly on LinkedIn - no copy/paste needed
Get Chrome Extension - Free

Aero Online

Your AI prospecting assistant

Download 750 million emails and 100 million phone numbers

Access emails and phone numbers of over 750 million business users. Instantly download verified profiles using 20+ filters, including location, job title, company, function, and industry.