Manojkumar Katkar Email & Phone Number

Shirval Maharashtra

Satara, Maharashtra, India

• Team Feasibility review of new component. • Advance Process Quality Plan. • PPAP Documentation. • Weight Reduction projects of castings. • Contribution in Foundry Rejection analysis. • New product development. • ISO Documentation • MSA & Cp-Cpk Analysis • Contribution in Rejection Root Cause Analysis. • Initial part cost estimation based upon drawing and CSR’s. • Preparation of process plans & Work Instructions. • Preparation of APQP and IPO (For Bajaj Auto Ltd.) for all new parts as CFT lead. • Responsible for supplier and customer Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP). • Assist with managing the product development process from the concept phase to the post-launch analysis phase. • Responsible for handling, processing and implementation of ECN's. • Selection of new supplier and their development in co-ordination inter departments. • Assessment of new and existing supplier capabilities to meet product, cost, quality, capacity and fulfillment ensuring supplier can meet timely and cost-effective supply. • Ensuring CAPA, action plans for 6w2h, 8D and FMEA for root cause analysis. • Responsible for Product sign - off with concerned authorities. • Achieve targets within set time frame while maintaining cost effectiveness.

Satara, Maharashtra, India

• Study & supervising the lines• Optimize production & control PPM• Optimize production cost & reducing cycle time• Improve quality of product• Achieve zero rejection & zero accident• Improvement for Productivity• Monthly insert consumption planning & coordinate with Purchase department• Monthly Consumable planning & coordinate with Purchase department• Taking part in Kaizen implementation• Good working experience with SAP system (PP Module)• Assembly for GM Head, GM liner, 251+ Head• Diesel Loco Power Assembly• Head with Valve assembly, Liner stud with deflector assembly, Piston with connecting rodassembly• Pressure testing for leakages in Head• Hydro, Pneumatic, Hot water testing for Head Assembly• Crack test for fire face• Die – Penetrant testing for Head, Piston, Liner, Crank• MRM report representing to Senior management• Monthly Man Power Planning• Daily allocation of man power• Tool change frequency & tooling data monitoring.• O.E.E. calculation.• Trouble shooting in machining activities• Monthly over time calculation & reduction• Reduce cost of poor quality.• “5” S implementation in Production shop.• “5” S training for operators, GET.• Creating Accident-free area on shop flower• Optimum utilization of Robotics for loading, unloading the components• Participating in safety walks & committee member of safety committee• Training of Instrument handling, tooling handling for operators