Manojkumar P

Manojkumar P Email and Phone Number

Deputy Manager @ Ultraviolette Automotive
Hosur, TN, IN
Manojkumar P's Location
Hosur, Tamil Nadu, India, India
About Manojkumar P

I am a seasoned professional of 9+ years of experience in New product development-Process planning and execution for Vehicle assembly manufacturing facilities.Currently Establishing Green field project manufacturing facilities for BMW EV vehicle as per the project timeline. I was also key member in process planning and execution, layout preparation for Entire line with commonization of 3 models & implementing of Roller test bench facilities for EV & IC engine models.Earlier to TVS,Worked as process planning and established the manufacturing facilities for HUNTER 350 model in short span of time. Addition to that was the key member of productivity improvement by implementing automation.Key skills:1.Project on-time delivery,2.Productivity improvement and layout optimisation,3.Process planning and execution,4.Reducing customer complaints by implementing poka yoke systems.5.PPAP Document preparations and submitting to customer.6.Working closely with production quality maintenance stakeholders and receiving feedback at DAP time and implementing at right time before the build production starts.

Manojkumar P's Current Company Details
Ultraviolette Automotive

Ultraviolette Automotive

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Deputy Manager
Hosur, TN, IN
Employees:
440
Manojkumar P Work Experience Details
  • Ultraviolette Automotive
    Deputy Manager
    Ultraviolette Automotive
    Hosur, Tn, In
  • Ultraviolette Automotive
    Team Lead - Vehicle Assembly And Battery Pack
    Ultraviolette Automotive Apr 2023 - Present
    Bengaluru, Karnataka, India
    1.Established the New Line and Facility for F77-Electric vehicle assembly with Low cost assembly and automations.2.Prepared the PPAP documents in short time and with prior approval from VQA team for production phase start.3.Prepared the Necessary's documents for ISO standards and proved with Zero Non conformances on audit.4.Increased the Line productivity from 10/shift to 75/shift in low cost investment and less manpower addition.5.Developed the Charger assembly station on short time with serious facility and deployed for dealer end.
  • Tvs Motor Company
    Assistant Manager
    Tvs Motor Company Jan 2022 - Apr 2023
    Hosur, Tamil Nadu, India
    1.Established the New Line and Facility for Electric vehicle (BMW-Electric vehicle ) and Proved the Facility on time from Alpha to Sop build.2.Established the New line and Manufacturing facility for Charger assembly station for installation in dealer and customer usage for all over India.3.Preparation of MBOM with GA drawings, providing DFB from initial stage of drawing release to final release of drawings.4.Developed the Electric Vehicle Subassembly line for 4.0 Industrialization with traceability mapping.5.Developed the Roller test bench for Vehicle assembly line with product characteristics checking interlock to provide 100 straight passes for final inspection.6.Developed the Cascade Flashing program station for vehicle assembly which enable the software logic for Homologation requirements.
  • Royal Enfield
    Senior Engineer
    Royal Enfield Apr 2018 - Jan 2022
    Chennai, Tamil Nadu, India
    1.Established the New Line and Facility for IC vehicle - Meteor and Hunter 350 model, and Proved the Facility on time from Alpha to Sop build.2.Preparation of MBOM with GA drawings, providing DFB from initial stage of drawing release to final release of drawings.3.Developed the Vehicle Subassembly line for 4.0 Industrialization with traceability mapping.4.Possess good knowledge in process planning, PFD (Process Flow Diagram), control plan, FMEA & PPAP.5.Possess knowledge on Line balancing on both static and moving conveyor line assembly, and improved the capacity enhancement from 400/shift to 600/Shift for Meteor and Classic models.6.Installed Robotic tightening automation, Auto feed and tightening and saved 5 manpower/day and improved the productivity by cycle time reduction7.Capex and Revex planning with facility requirement for New product development.8.Providing PPAP documents at each phase of buid from Alpha to Production phase with approval from QA team.9.Tracking the Project timeline and ensuring all the facilities and Equipment’s are on track to avoid bottleneck.10.Following Lean manufacturing principles, statistical process control and designing single flow line for manufacturing multiple models.11.Preparation of operation standard for each build and updating with respect to ECN changes on every build.
  • Tvs Motor Company
    Process And Proving Engineering
    Tvs Motor Company Aug 2016 - Aug 2017
    Hosur, Tamil Nadu, India
    1.Preparation Process sequence and Process BOM based on the BOM received from R&D.2.Preparing RFQ for machines with draft layout, Safety standards, Machine standard as per maintenance team and FMEA.3.Ensure order release, DAP completion with supplier, equipment trails at supplier end.4.Conduct and prepare PFMEA and identify process controls with safety, operations & Quality team5.Prepare operation standards with the points addressed in control plan.6.Spares planning, creating part numbers, scheduling agreement, and handing over to maintenance and engineering7.Master Facility Mapping is done for every operation as per process sequence.8.Ensuring Cp Cpk and Pp Ppk are inline to process by utilizing statistical tool9.Ensuring the Process facilities are planned and Installed on time from Alpha to Production phase.

Manojkumar P Education Details

Frequently Asked Questions about Manojkumar P

What company does Manojkumar P work for?

Manojkumar P works for Ultraviolette Automotive

What is Manojkumar P's role at the current company?

Manojkumar P's current role is Deputy Manager.

What schools did Manojkumar P attend?

Manojkumar P attended Velammal Engineering College.

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